B29C48/57

Method for producing resin composition and method for producing molded article
11634559 · 2023-04-25 · ·

A method for producing a resin composition of the present invention is a method for producing a resin composition, the method including a step of obtaining a resin composition by heating and melt-kneading a mixture containing a particulate nucleating agent in which D.sub.50 is equal to or more than 0.1 μm and equal to or less than 300 μm and a thermoplastic resin using a twin screw extruder (100) including, inside a cylinder (10), a screw (50) having kneading discs (60), in which the step of obtaining a resin composition includes an extrusion step of extruding the mixture supplied into the twin screw extruder (100) in an ejection direction under kneading conditions in which X and Y satisfy 4.0≤X in a range of 6.0×10.sup.3≤Y≤7.0×10.sup.4 when a volume-based ejection amount is denoted by X (10.sup.−6.Math.kg.Math.h.sup.−1.Math.mm.sup.−3), and a strain rate is denoted by Y (min.sup.−1).

PRODUCTION METHOD FOR LOW MOLECULAR WEIGHT POLYMER, AND PRODUCTION DEVICE AND PRODUCTION METHOD FOR MELT-BLOWN NON-WOVEN FABRIC

A production method for a low molecular weight polymer suitable for a melt-blown non-woven fabric and a production device for melt-blown non-woven fabric, with which a high molecular weight polymer can be reduced in molecular weight by applying a shear force to the high molecular weight polymer without adding an additive. The low molecular weight polymer and the melt-blown non-woven fabric are produced using a continuous high shearing device that applies a shear force to the high molecular weight polymer serving as a raw material by rotation of a screw body to reduce the molecular weight of the high molecular weight polymer so as to obtain a low molecular weight polymer, and cools the low molecular weight polymer by passing the low molecular weight polymer through a passage arranged in the axial direction inside the screw body.

Fractional lobe processor

A fractional lobe processor comprises a barrel with heating and cooling means having two parallel intersecting bores of equal diameter, wherein the centre distance between the two bores is lesser than the diameter of the bore; a shaft coupled with a plurality of screw elements to form a screw within each bore, wherein the screws are intermeshing and form at least three zones within the barrel, the zones comprising an intake zone comprising at least one deep flighted shovel element on each intermeshing screw for receiving a feed comprising an active substance and/or an excipient, a melt zone consisting of only fractional lobe elements for melting the active substance and/or an excipient to form a viscous mass or melt, and a discharge zone, wherein the melt zone is located before the discharge zone and after the intake zone; and wherein the melt zone has a plurality of fractional lobe elements on each shaft.

CONTINUOUS PROCESSOR UTILIZING QUANTUM FIELD MICRO-VARIABLE PARTICLE INTERACTION
20230201792 · 2023-06-29 ·

Continuous processing equipment is suitable for use in the preparation of elastomeric compositions from end-of-life tire crumb or other vulcanized rubber starting materials. A reactor includes an outer barrel, a first shaft and a second shaft, and one or more piezoelectric transducer-driven acoustic horns arranged along the outer barrel and penetrating the outer barrel through a series of vibration-isolated ports which traverse a jacket of the outer barrel.

CONTINUOUS PROCESSOR UTILIZING QUANTUM FIELD MICRO-VARIABLE PARTICLE INTERACTION
20230201792 · 2023-06-29 ·

Continuous processing equipment is suitable for use in the preparation of elastomeric compositions from end-of-life tire crumb or other vulcanized rubber starting materials. A reactor includes an outer barrel, a first shaft and a second shaft, and one or more piezoelectric transducer-driven acoustic horns arranged along the outer barrel and penetrating the outer barrel through a series of vibration-isolated ports which traverse a jacket of the outer barrel.

PROCESS FOR PRODUCING TYRES
20170361555 · 2017-12-21 ·

A process for producing tyres including building a green tyre having two bead structures. Each bead structure includes a bead filler. The bead filler or another rigid component of the green tyre includes a final elastomeric compound produced by the following: feeding elastomeric polymer and reinforcement filler to a first batch mixing device; mixing and dispersing the reinforcement filler in the elastomeric polymer and unloading the obtained elastomeric compound; feeding the obtained elastomeric compound, along with at least 5 phr of reinforcement resin, to a continuous mixing device of intermeshing and co-rotating twin-screw or multi-screw type or of planetary type; mixing the reinforcement resin in the elastomeric compound and unloading the obtained elastomeric compound; and feeding the obtained elastomeric compound along with the components capable of facilitating the cross-linking to a second batch mixing device and mixing to obtain the final elastomeric compound. The first and second batch mixing device have two counterrotating rotors.

Process for the production of water and solvent-free polymers

The present invention relates to water and solvent-free polymers, in particular water and solvent-free synthetic rubber products like non-halogenated and halogenated butyl rubber products as well as a process for the production thereof. The invention further relates to a device suitable to accomplish said process.

Extruder screw, extruder, and method for producing an extruder screw
09802352 · 2017-10-31 · ·

An extruder screw includes an extruder shaft and at least one extruder segment. The extruder shaft has a prismatic mandrel having external teeth and a longitudinal mandrel axis. The extruder segment has internal teeth and a longitudinal internal-teeth axis and can be slid onto the mandrel, such that the extruder segment can be connected to the mandrel for rotation therewith. The internal teeth have a profile having a meshing profile and, in an inner area between the first and second end faces of the extruder segment, include a prismatic main profile that has a main cross-section. Furthermore, the internal teeth of the extruder segment have an edge profile adjacent to at least one end face of the extruder segment, which edge profile has a smaller edge cross-section than the main profile at least in the area of the meshing profile.

High specific mechanical energy extrusion screw assembly

High Specific Mechanical Energy extruder screw assemblies (14, 88, 98) and complete extruders (10, 86, 96) are provided, which include wide-flight intermediate screw sections (104) having axial flight widths greater than the flight widths of the inlet and outlet screw sections (102, 106) on opposite sides of the intermediate sections (104). The intermediate sections (104) provide increased friction and shear serving to enhance the SMEs imparted to comestible food materials during processing thereof.

High specific mechanical energy extrusion screw assembly

High Specific Mechanical Energy extruder screw assemblies (14, 88, 98) and complete extruders (10, 86, 96) are provided, which include wide-flight intermediate screw sections (104) having axial flight widths greater than the flight widths of the inlet and outlet screw sections (102, 106) on opposite sides of the intermediate sections (104). The intermediate sections (104) provide increased friction and shear serving to enhance the SMEs imparted to comestible food materials during processing thereof.