A wood-grained polymer substrate includes a plurality of layers of different colors. The substrate is formed into elongated boards and used in the production of various end products similar to natural wood. Methods for producing the wood-grained polymer substrate are also provided.

A single-cavity multi-runner applied to oriented arrangement extrusion molding equipment of graphene fibers includes a first extrusion cavity, the first extrusion cavity includes a first inlet and a first outlet arranged opposite to each other; a first molding cavity, the first molding cavity is arranged in an inclined manner, a second inlet is arranged at the high position end, a second outlet is arranged at the low position end of the first molding cavity, and the second inlet is connected to the first outlet; flow channels, the flow channels are formed by dividing the first molding cavity using baffle plates arranged horizontally and along the flowing direction of a heat-conducting mixture; a second molding cavity, the second molding cavity includes a third inlet and a third outlet arranged opposite to each other, the third inlet is connected to the outflow end of the flow channels.

A method for reducing gel in a polymer kneaded compound flowing in a polymer flow duct includes flowing a polymer kneaded compound in a polymer flow duct to a gel reduction mechanism including a gel reduction member having one or more through holes defining a squeezing flow path having a flow path cross-sectional area smaller than the polymer flow duct. The squeeze ratio S1/S2 of the squeezing flow path is 25 to 177.8, where S1 is a flow path cross-sectional area of the polymer flow duct and S2 is a sum total of flow path cross-sectional area of the squeezing flow path, to generate an extensional flow in the kneaded compound.

A method for reducing gel in a polymer kneaded compound flowing in a polymer flow duct includes flowing a polymer kneaded compound in a polymer flow duct to a gel reduction mechanism including a gel reduction member having one or more through holes defining a squeezing flow path having a flow path cross-sectional area smaller than the polymer flow duct. The squeeze ratio S1/S2 of the squeezing flow path is 25 to 177.8, where S1 is a flow path cross-sectional area of the polymer flow duct and S2 is a sum total of flow path cross-sectional area of the squeezing flow path, to generate an extensional flow in the kneaded compound.

A multi-component extrusion die head for producing a composite tube comprises an extrusion nozzle, a main die head, and a melt flow distributor device. The main die head is configured to supply the extrusion nozzle with a first melt flow and a second melt flow, which are guided separately from one anther in the extrusion nozzle away from the main die head and toward a nozzle outlet of the extrusion nozzle. The melt flow distributor device is arranged in the extrusion nozzle outside of the main die head and is configured to split the first melt flow in a peripheral direction thereof, and to supply the second melt flow to the first melt flow such that at least one section of the second melt flow is arranged within the first melt flow in the peripheral direction.

A multi-component extrusion die head for producing a composite tube comprises an extrusion nozzle, a main die head, and a melt flow distributor device. The main die head is configured to supply the extrusion nozzle with a first melt flow and a second melt flow, which are guided separately from one anther in the extrusion nozzle away from the main die head and toward a nozzle outlet of the extrusion nozzle. The melt flow distributor device is arranged in the extrusion nozzle outside of the main die head and is configured to split the first melt flow in a peripheral direction thereof, and to supply the second melt flow to the first melt flow such that at least one section of the second melt flow is arranged within the first melt flow in the peripheral direction.

A method enabling the selection, modification and/or creation of polymer materials which can provide improved response to the application of local shear and/or extensional deformation inside the polymer melt in manufacturing technologies including injection molding, injection stretch blow molding, direct injection, extrusion blow molding, sheet extrusion, thermoforming, etc., is provided. A method for manufacturing a polymer article includes injecting or extruding molten polypropylene, polyethylene or polyester based polymer for converting it into semi-final shape while applying shear and/or extensional deformation on the polymer melt. Applying shear and/or extensional deformation on the polymer melt includes selectively modifying the flow path of the molten semi-crystallizable polymer as a function of local pressure profile over at least part of the flow path. Local pressure profile is a function of optimized response of the polymer melt to the applied local shear and/or extensional deformation over at least the part of the flow path.

A method enabling the selection, modification and/or creation of polymer materials which can provide improved response to the application of local shear and/or extensional deformation inside the polymer melt in manufacturing technologies including injection molding, injection stretch blow molding, direct injection, extrusion blow molding, sheet extrusion, thermoforming, etc., is provided. A method for manufacturing a polymer article includes injecting or extruding molten polypropylene, polyethylene or polyester based polymer for converting it into semi-final shape while applying shear and/or extensional deformation on the polymer melt. Applying shear and/or extensional deformation on the polymer melt includes selectively modifying the flow path of the molten semi-crystallizable polymer as a function of local pressure profile over at least part of the flow path. Local pressure profile is a function of optimized response of the polymer melt to the applied local shear and/or extensional deformation over at least the part of the flow path.

In one embodiment, a method of forming an extruded board includes mixing a resin and a foaming agent, melting the mixed resin and foaming agent to form a uniformly colored extrudate, differentially expanding voids formed from the foaming agent within the uniformly colored extrudate by passing the uniformly colored extrudate through a breaker plate, forming a board with the differentially expanded voids and uniformly colored extrudate, and forming lightened portions on an outermost surface of the formed board.

In one embodiment, a method of forming an extruded board includes mixing a resin and a foaming agent, melting the mixed resin and foaming agent to form a uniformly colored extrudate, differentially expanding voids formed from the foaming agent within the uniformly colored extrudate by passing the uniformly colored extrudate through a breaker plate, forming a board with the differentially expanded voids and uniformly colored extrudate, and forming lightened portions on an outermost surface of the formed board.