A 3D thermoplastic pultrusion system and method based upon a 3D variable die system and including one or more sets of 3D thermoplastic forming machines to continuously produce thermoplastic composite pultrusions with at least one of varying cross-section geometry and constant surface contours, varying cross-section geometry and varying surface contours, and constant cross-section geometry and varying surface contours. The 3D thermoplastic pultrusion system and method including at least one of one or more pairs of shapeable and flexible dual-temperature bands and a rotating assembly that rotates the one or more sets of 3D thermoplastic forming machines to impart a twist to the thermoplastic composite.

A cooling apparatus includes a conveying means which conveys a resin composition formed into a sheet shape along a direction parallel to a surface of the sheet-shaped resin composition and a cooling means which cools the resin composition being conveyed by the conveying means. A temperature of the resin composition just before being cooled by the cooling means is in the range of 40 to 60° C. and the cooling means has a cooling ability to cool the resin composition such that a cooling rate of the resin composition is in the range of 0.2 to 5° C./min. Further, the cooling means includes a fan section having at least one outlet port which discharges cooling air of which temperature is in the range of −40 to 0° C. to the resin composition.

A flexible laminated sheet manufacturing method includes thermocompression-bonding an insulation film formed of a liquid crystal polymer onto a metal foil between endless belts to form a flexible laminated sheet. The thermocompression bonding includes heating the flexible laminated sheet so that the maximum temperature of the sheet is in the range from a temperature that is 45° C. lower than the melting point of the liquid crystal polymer to a temperature that is 5° C. lower than the melting point. The thermocompression bonding also includes slowly cooling the flexible laminated sheet so that an exit temperature, which is a temperature of the sheet when transferred out of the endless belts, is in the range from a temperature that is 235° C. lower than the melting point of the liquid crystal polymer to a temperature that is 100° C. lower than the melting point.

A flexible laminated sheet manufacturing method includes thermocompression-bonding an insulation film formed of a liquid crystal polymer onto a metal foil between endless belts to form a flexible laminated sheet. The thermocompression bonding includes heating the flexible laminated sheet so that the maximum temperature of the sheet is in the range from a temperature that is 45° C. lower than the melting point of the liquid crystal polymer to a temperature that is 5° C. lower than the melting point. The thermocompression bonding also includes slowly cooling the flexible laminated sheet so that an exit temperature, which is a temperature of the sheet when transferred out of the endless belts, is in the range from a temperature that is 235° C. lower than the melting point of the liquid crystal polymer to a temperature that is 100° C. lower than the melting point.

Systems and methods to produce thermoplastic products in a process are described herein. In some cases, the systems and methods may eliminate contact between the product and a heat transfer fluid. The thermoplastic compositions can be useful for roadway markings. In some examples, a formed thermoplastic product is discharged by a product formation apparatus onto a temperature controlled transporter, cooled, and cut to a desired product dimension.

A resin sheet is manufactured by: forming a rapidly-cooled transparent polypropylene sheet by rapidly cooling a molten polypropylene resin; laminating on the rapidly-cooled transparent polypropylene sheet a resin layer of polyurethane resin, the polyurethane resin having a tensile-rupture elongation in a range from 150% to 900% and a softening point in a range from 50 degrees C. to 180 degrees C.; and laminating a print layer on the resin layer. A molded article having a non-planar molding made of the resin sheet is provided by insert molding. The molding is formed into a complicated shape where a part of the molding has: 150% or more of an elongation ratio; 0.8 or less of a film-thickness ratio (B/A) before and after the sheet is molded; and/or a surface area ratio (Y/X) before and after the sheet is molded in a range from 1.5 to 5.

The invention relates to a method for producing an adhesive tape, by: providing a tapelike textile carrier (2),

applying a thickener (7) and separately aqueous dispersion-based adhesive (8) to the textile carrier (2), the thickener (7) and the aqueous dispersion-based adhesive (8) coming into contact with each other once applied, then drying the dispersion-based adhesive (8).

The invention relates to a method for producing a primary backing (19) on a web material (11), in which the web material (11) is fed to an application device (33) with a guide roller (31) and is subsequently discharged from the application device (33) with a guide roller (34) that is mounted downstream thereof, wherein the web material (11) is guided along the application device (33) with a web guide device (36), and the web material (11) is held in a wrap-around angle () with respect to the application device (33) with a transport belt (44) of the web guide device (36) and is guided in a contacting manner within a wrap-around angle () along the application device (33).

A method of producing a stretch film includes at least: extruding a first random copolymer polypropylene (RCPP) resin from a first extruder at a first temperature to at least one primary channel inside of a feedblock; extruding a second RCPP resin from a second extruder at a second temperature to at least one secondary channel, wherein said second temperature is greater than said first temperature; combining the first RCPP resin and the second RCPP resin to create a layered stream using a combining adapter disposed in communication with the feedblock; passing said layered stream from the combining adapter to a die; and passing the layered stream through said die to a casting unit. A multi-layered stretch film includes at least one nanolayer section, the nanolayer section comprising alternating substantially adjacent layers of a first random copolymer polypropylene (RCPP) resin and a second RCPP resin.

Embodiments of the invention relate to a poly(meth)acrylimide film and a method for manufacturing such a film. At least one embodiment provides a poly(meth)acrylimide film that has (i) a total light transmittance of over 90% and (ii) haze of 2.0% or less. This film preferably has retardation of less than 50 nm. The method for manufacturing this film includes the following steps: (A) using a device provided with an extruder and a T die, a poly(meth)acrylimide molten film is continuously extruded from the T die; and (B) the poly(meth)acrylimide molten film is loaded by being fed between a rotating or circulating first mirrored-surface body and a rotating or circulating second mirrored-surface body, and then the film is pressed. During these steps, (C) the surface temperature of the first mirrored-surface body is in the range 100-200 C., and (D) the surface temperature of the second mirrored-surface body is in the range 20-200 C.