A method for controlling a machine block comprising a blow-moulding machine for producing bottles and comprising a filler for filling a liquid product into bottles, and a corresponding machine block. Accordingly, the blow-moulding machine comprises an electronic blow-moulding machine controller and an even number of circulating blow-moulding stations, and the filler comprises an electronic filler controller and an even number of circulating filling stations. Since the blow-moulding machine controller specifies a division selection, and the filler controller automatically selects, on the basis of the division selection, one of several filler operating modes all of the machine controllers in the region of the machine block can be instructed in a superordinate manner by the blow-moulding machine controller to automatically adjust the respective operating mode.

A device for producing plastic containers (10) by means of a molding, filling and sealing process is disclosed, at least consisting of a molding device (16) having individual molding tools (18), which can be moved repeatedly relative to one another from an open receiving position into a molding sealing position, and an extrusion unit (12), which can be used to insert at least one extruded plastic hose (14) into the open receiving position of the molding tools (18), which is characterized in that a traversing unit (20) can be used to move the extrusion unit (12) in conjunction with each extruded plastic hose (14) in opposite directions with respect to the molding device (16), which is stationary in every position of the molding tools (18).

Ways for controlling a level of a product in a container are provided that include engaging an exterior surface of the container containing the product at a first product level. A force is applied to the exterior surface of the container to cause the container to change from a first volume to a second volume. Cessation of the force results in the container containing the product at a second product level. The second product level can provide an accurate and reproducible final product level in the container.

Even when the filling rate is high, the surface temperature of molded bottles is kept at a certain temperature or higher, and the bottles can be adequately sterilized with a sterilizer.

A preform is heated, the heated preform is sealed in a neck portion mold, a trunk portion mold and a bottom portion mold at a predetermined temperature range, and the preform sealed in the molds is blow-molded into a bottle. Any bottle is removed which has been molded in the neck portion mold, the trunk portion mold and the bottom portion mold the temperature of any of which is outside the predetermined temperature range, and a sterilizer is blasted to any bottle for sterilization which has been molded in the neck portion mold, the trunk portion mold and the bottom portion mold the temperature of all of which is in the predetermined temperature range.

A system (1) for producing thermoplastic material bottles (5), the system (1) comprising in sequence: an extruder (10); a molding apparatus (20) for producing preforms; a thermal conditioning apparatus (30) for thermally conditioning the preforms; a blowing apparatus (40) for producing bottles (5) from the preforms; a pulsed light irradiation apparatus (50, 55, 60, 70); an aseptic filling and capping apparatus (80).

A method of making a container via a simultaneous filling and forming of the container with a liquid product is disclosed. The method comprises the steps of extruding a parison (12, 2), capturing a portion of the parison (12, 2) within a mold (15), and inflating the captured portion of the parison (12, 2) against the mold (15). The captured portion of the parison (12, 2) is inflated against the mold (15) by introducing the liquid product into an interior of the captured portion of the parison (12, 2), wherein the liquid product forms an end product to be sealed within the resultant container.

A trouble recovering method of an aseptic filling machine and an aseptic filling machine which can resume operation at an early stage if a trouble occurs in any of portions during an operation of the aseptic filling machine are provided. A door of a chamber in which the trouble occurred is opened while a pressure in the chamber other than the chamber in which the trouble occurred is kept positive, the trouble is removed and then, the door is closed, an inside of the chamber in which the trouble occurred is cleaned as necessary, the inside of the chamber is sterilized and then, the operation of the aseptic filling machine is resumed.

The invention relates to a method for processing plastic preforms (10) and/or plastic containers (20) by means of at least one first processing apparatus (2), which processes the plastic containers (10, 20) in a first specified manner, and by means of at least one second processing apparatus (4), which processes the plastic containers (10, 20) in a second specified manner and which is arranged before or after the first processing apparatus (2), wherein the plastic containers (10, 20) are transported from one processing apparatus (2, 4) to the other processing apparatus (2, 4) by means of a transport apparatus (5) and the at least first processing apparatus (2) and the at least second processing apparatus (4) are coupled to each other, the first treatment apparatus (2) is a blow-molding machine (25) for shaping plastic preforms (10) to form plastic containers (20), and the process speed of the blow-molding machine (25) is defined by means of a specification, which contains a plurality of process parameters that are characteristic of the shaping process. According to the invention, the process parameters associated with at least one further process speed are at least partially determined on the basis of at least two key specifications, such that the adaptation of the process speed of the blow-molding machine (25) to a speed of at least one further processing apparatus (2, 4) is enabled and/or adjustment of the speed is possible.

A method of forming a container and filling the container with a product. The method includes heat-set blow molding the container from a preform and hot-filling the container with the product such that the product occupies about 95% or more of a total interior volume of the container. A headspace volume is defined between a top fill line of the product and a brim of the container. The headspace volume is less than about 5% of the total interior volume of the container. The container is capped and allowed to cool. The container is configured to shrink during cooling such that the total interior volume decreases by about 0.5% to 1.5% during cooling. A base of the container is displaced after hot-filling and capping to reduce the total interior volume by less than about an additional 0.5% to 4%. The hot-filling, capping, cooling, and displacing of the base creates a pressure change within the container.

An apparatus for treating containers with a first treatment device configured to treat the containers in a predetermined first manner, with a transport device which transports the containers in a predetermined transport direction, wherein the transport device transports the containers in a transport stream extending in the transport direction, and with a reject device arranged after the first treatment device, which is configured to reject a plurality of containers arranged one after the other in the transport direction from the transport stream, wherein the apparatus has a second treatment device which is arranged before the first treatment device in the transport direction of the containers. The apparatus has a gap generating device which is arranged in front of the first treatment device in the transport direction of the containers and which generates at least one gap in the transport stream of the containers.