Patent classifications
B29C51/18
THERMOFORMING DEVICE, MOLD ASSEMBLY, MOLD, AND METHOD
A thermoforming device is described. It relates to a mold assembly including a first and second mold, and to a mold that can be used in a thermoforming device. It also relates to a method for thermoforming a product. The thermoforming device is characterized in that the thermoforming device comprises a second pre-stretcher, in addition to a first pre-stretcher and a calibration element, and that the second pre-stretcher is at least partially and moveably arranged in a second mold body. A movement relative to the second mold body and towards the same forming cavity of the first pre-stretcher, the second pre-stretcher, and the calibration element, can be individually controlled, and the second pre-stretcher at least partially surrounds the first pre-stretcher and the calibration element.
Resin molding system and resin molding method
A resin molding system 1 comprises a gripping device 3 provided with a gripping frame 30 for gripping a resin sheet material 2, a heating device for heating the resin sheet material 2 and a molding device for clamping a lower die 61 and an upper die, and affixing the resin sheet material 2 to a substrate 63. The molding device is provided with: a lowering device for lowering the gripping device 3 and causing the resin sheet material 2 gripped by the gripping frame 30 to approach the lower die 61; and a pair of bent posts 67, 68 which are provided on both Y-direction sides of the lower die 61, and which come in contact with portions of the gripping frame 30 when the gripping device 3 is lowered, and which convexly bend the gripping frame 30 upward as viewed from the side along the Y-direction.
Resin molding system and resin molding method
A resin molding system 1 comprises a gripping device 3 provided with a gripping frame 30 for gripping a resin sheet material 2, a heating device for heating the resin sheet material 2 and a molding device for clamping a lower die 61 and an upper die, and affixing the resin sheet material 2 to a substrate 63. The molding device is provided with: a lowering device for lowering the gripping device 3 and causing the resin sheet material 2 gripped by the gripping frame 30 to approach the lower die 61; and a pair of bent posts 67, 68 which are provided on both Y-direction sides of the lower die 61, and which come in contact with portions of the gripping frame 30 when the gripping device 3 is lowered, and which convexly bend the gripping frame 30 upward as viewed from the side along the Y-direction.
APPARATUS FOR MAKING CONTAINERS WHICH COMPRISE A SUPPORTING SKELETON AND A LAYER OF THERMOFORMABLE MATERIAL COUPLED TO THE SUPPORTING SKELETON
An apparatus for making containers (2) comprising a rotor (6) rotatably mounted on a supporting structure (5), a thermoforming device (7) comprising a supporting unit (11) mounted on the rotor (6) and a closing unit (12) which is stationary relative to the rotation of the rotor (6), a feeding device (8) for feeding to the supporting unit (11) a first article (13) for making a supporting skeleton (3), a positioning device (16) for positioning a sheet of thermoformable material (14) between the supporting unit (11) and the closing unit (12), and an extracting device (9) configured to extract the containers (2) from the supporting unit (11), the rotor (6) rotating in a stepping fashion to position the supporting unit (11) one after another in a loading predetermined angular position in which the feeding device (8) feeds a first article (13) to it, a thermoforming predetermined angular position in which the closing unit (12) and the supporting unit (11) are coupled for thermoforming the sheet of thermoformable material (14) on the first article (13), and an unloading predetermined angular position in which the extracting device (9) picks up the finished container (2) from the supporting unit (11).
APPARATUS FOR MAKING CONTAINERS WHICH COMPRISE A SUPPORTING SKELETON AND A LAYER OF THERMOFORMABLE MATERIAL COUPLED TO THE SUPPORTING SKELETON
An apparatus for making containers (2) comprising a rotor (6) rotatably mounted on a supporting structure (5), a thermoforming device (7) comprising a supporting unit (11) mounted on the rotor (6) and a closing unit (12) which is stationary relative to the rotation of the rotor (6), a feeding device (8) for feeding to the supporting unit (11) a first article (13) for making a supporting skeleton (3), a positioning device (16) for positioning a sheet of thermoformable material (14) between the supporting unit (11) and the closing unit (12), and an extracting device (9) configured to extract the containers (2) from the supporting unit (11), the rotor (6) rotating in a stepping fashion to position the supporting unit (11) one after another in a loading predetermined angular position in which the feeding device (8) feeds a first article (13) to it, a thermoforming predetermined angular position in which the closing unit (12) and the supporting unit (11) are coupled for thermoforming the sheet of thermoformable material (14) on the first article (13), and an unloading predetermined angular position in which the extracting device (9) picks up the finished container (2) from the supporting unit (11).
DYNAMIC THERMOFORMING OF DENTAL APPLIANCES
A method includes identifying first geometry of a first mold associated with a first dental arch and a second geometry of a second mold associated with a second dental arch. The method further includes determining, based on the first geometry and the second geometry that the first mold and the second mold are to be used for simultaneous forming of a first dental appliance and a second dental appliance on a plate in a dental appliance manufacturing system. The method further includes causing, based on the first geometry and the second geometry, one or more portions of the dental appliance manufacturing system to be configured to form the first dental appliance and the second dental appliance.
DYNAMIC THERMOFORMING OF DENTAL APPLIANCES
A method includes identifying first geometry of a first mold associated with a first dental arch and a second geometry of a second mold associated with a second dental arch. The method further includes determining, based on the first geometry and the second geometry that the first mold and the second mold are to be used for simultaneous forming of a first dental appliance and a second dental appliance on a plate in a dental appliance manufacturing system. The method further includes causing, based on the first geometry and the second geometry, one or more portions of the dental appliance manufacturing system to be configured to form the first dental appliance and the second dental appliance.
THERMOFORMING MACHINE WEB TRANSPORT ASSEMBLY
A web transport assembly for moving flexible sheet material in a manufacturing process. The web transport assembly comprises first and second gripper chains spaced apart from one another to define a path of travel of the flexible sheet material, each of the gripper chains having a plurality of saddle links and a plurality of gripper links. First and second parallel rail structures are respectively aligned with the first and second gripper chains. In addition, upstream and downstream hubs are associated with each of the first and second gripper chains to define a continuous loop about which the associated gripper chain extends. At least one of the hubs includes a driven sprocket having a plurality of teeth engaging the associated gripper chain. The saddle links have a pair of spaced apart extension portions defining a spaced in which an associated one of the rails is received. The gripper links have a gripper mechanism that is configured to clamp a side of the flexible sheet material.
THERMOFORMING MACHINE WEB TRANSPORT ASSEMBLY
A web transport assembly for moving flexible sheet material in a manufacturing process. The web transport assembly comprises first and second gripper chains spaced apart from one another to define a path of travel of the flexible sheet material, each of the gripper chains having a plurality of saddle links and a plurality of gripper links. First and second parallel rail structures are respectively aligned with the first and second gripper chains. In addition, upstream and downstream hubs are associated with each of the first and second gripper chains to define a continuous loop about which the associated gripper chain extends. At least one of the hubs includes a driven sprocket having a plurality of teeth engaging the associated gripper chain. The saddle links have a pair of spaced apart extension portions defining a spaced in which an associated one of the rails is received. The gripper links have a gripper mechanism that is configured to clamp a side of the flexible sheet material.
Pressure Forming Machine
A pressure forming machine is provided. In one embodiment, the pressure forming machine integrates a heater in its pressure chamber, so the heater and pressure chamber are movable together with respect to a base of the pressure forming machine. The pressure chamber and base can contain locking mechanisms to create a seal between the pressure chamber and a plastic sheet used for forming. The base can also contain a separable air compressor component, so the air compressor can be physically distanced to reduce the noise experienced by a user. Other embodiments are provided.