A system is provided for producing components of composite material, and especially elongate or continuous components of fiber-reinforced polymer. The system comprises a winding mechanism for winding an elongate sheet of composite material about a winding axis that is at an angle to a perpendicular to a longitudinal axis of the elongate sheet so as to form a helical coil of wound sheet a mechanism is provided for drawing or conveying the helical coil of wound sheet along a process path, wherein the process path is preferably substantially parallel to the winding axis. A shaping mechanism forms or shapes the coil of wound sheet as it is drawn or conveyed along the process path. A corresponding method of producing a composite component is provided.

The present invention concerns a method and apparatus (14a) for winding a section of each of one or more layers of material (18a) around a mandrel (30) and about a longitudinal axis of the mandrel (30), wherein each layer of material (18a) includes fibers and the winding is performed such that, for the wound section of each layer of material (18a), each of a majority of the fibers is angularly disposed relative to the longitudinal axis of the mandrel (30), and: (1) disposing a tape (82) over the layer(s) of material (18a) such that at least a portion of the tape (82) overlies at least a portion of the wound section of each layer of material (18a) and a long dimension of the portion of the tape (82) is substantially parallel to the longitudinal axis of the mandrel (30); and/or (2) spot-joining adjacent sections of the wound section(s) together.

A method is provided for producing a fiber preform for a composite fiber component. In the method, at least one first fiber structure is braided in a braiding process over the entire length of the fiber preform to be produced and at least one second fiber structure is wound in a winding process over part of the length of the fiber preform to be produced.

Poles of this invention have an annular body with a wall structure comprising a number of fiber reinforced resin layers, which can be positioned to form an inside and/or outside portion of the wall structure. A portion of the layers are oriented longitudinally within the wall structure, and the wall structure also includes radially-oriented fiber reinforced resin layers. The pole includes one or more layers or a core of a composite material or polymer mortar disposed within one or more locations of the wall structure, e.g., as an intermediate layer and/or as part of the wall inside and/or outside portion. The pole can include an outside surface resistant to ultra violet radiation. Poles of this invention can be formed using a continuous process on a rotating mandrel, making use of differently positioned stations to form the different portions of the pole as the fabrication is moved axially along the mandrel.

The present invention provides the composite material layer forming method of composite material container: wrap a continuous fiber around the surface of inner tank at a predetermined angle to form at least a layer of composite material, and tile an additive between composite material layers and/or inner surface and/or outer surface to prevent cracking along a fiber direction of the composite material layer.