The invention relates to a method and a device for manufacturing a pipe shell from an insulating material by means of which the cycle times can be further reduced while the quality of the pipe shell is simultaneously improved, by at least one web (29) of the insulating material which is provided with a binding agent being wound around a core (19) by means of at least two opposing belts (12, 13) which wrap around the core (19) partially. The method steps are characterized in that the at least one wound-up web (32) of insulating material is removed in a radial direction of the core (19) which is, however, not opposite to the direction in which the at least one web (29) of insulating material was fed by the one belt (12), especially by the wound-up web (32) being discharged through the same belt (12).

The invention relates to a method and a device for manufacturing a pipe shell from an insulating material by means of which the cycle times can be further reduced while the quality of the pipe shell is simultaneously improved, by at least one web (29) of the insulating material which is provided with a binding agent being wound around a core (19) by means of at least two opposing belts (12, 13) which wrap around the core (19) partially. The method steps are characterized in that the at least one wound-up web (32) of insulating material is removed in a radial direction of the core (19) which is, however, not opposite to the direction in which the at least one web (29) of insulating material was fed by the one belt (12), especially by the wound-up web (32) being discharged through the same belt (12).

Provided herein is a method of manufacturing a product having a complex shape by using at least one jig and at least one mandrel. The method of manufacturing a product having a complex shape by using at least one jig and at least one mandrel is configured to include: a preparation step of preparing a prepreg sheet and a cylindrical first mandrel around which the prepreg sheet is wound; a first rolling step of forming a first stacking surface by winding the prepreg sheet around the first mandrel; a second mandrel preparation step of locating a second mandrel on the outer circumferential surface of the first stacking surface; a second rolling step of forming a second stacking surface by winding the first stacking surface and the second mandrel with the prepreg sheet; and a core removal step of removing the first mandrel and the second mandrel.

A winding apparatus for producing a fiber-reinforced component by a three-dimensional winding process includes a robot arm having at least two winding heads. The at least two winding heads are attached next to each other or above each other on the robot arm and are each associated with a respective holder for receiving a respective winding support that a respective fiber strand is windable around to form the component. The respective holders are arranged next to each other on a conveyor device and have a winding position for winding with the respective fiber strand and a mounting position for mounting the respective holders before a winding process and for removing the respective holders after the winding process.

Provided herein is a method of manufacturing a product having a complex shape by using at least one jig and at least one mandrel. The method of manufacturing a product having a complex shape by using at least one jig and at least one mandrel is configured to include: a preparation step of preparing a prepreg sheet and a cylindrical first mandrel around which the prepreg sheet is wound; a first rolling step of forming a first stacking surface by winding the prepreg sheet around the first mandrel; a second mandrel preparation step of locating a second mandrel on the outer circumferential surface of the first stacking surface; a second rolling step of forming a second stacking surface by winding the first stacking surface and the second mandrel with the prepreg sheet; and a core removal step of removing the first mandrel and the second mandrel.

In a method for manufacturing a spoke unit, the continuous fiber reinforced plastic is led from a middle supporting portion to a first supporting portion along the front surface of the mandrel. Subsequently, the continuous fiber reinforced plastic is led from the first supporting portion to the middle supporting portion along the back surface of the mandrel. Subsequently, the continuous fiber reinforced plastic is led from the middle supporting portion to a second supporting portion along the front surface of the mandrel. Subsequently, the continuous fiber reinforced plastic is led from the second supporting portion to the middle supporting portion along the back surface of the mandrel.

A method of forming a reinforced polymeric component includes securing a plurality of pins within a mold and wrapping reinforcing fibers around the pins to form a web of reinforcing fibers. The web of reinforcing fibers has a plurality of layers. The method of forming a reinforced polymeric component further includes adding a polymer to the mold and processing the polymer to form a molded polymeric component that contains the pins and the web of reinforcing fibers. A reinforced polymeric component includes a web of reinforcing fibers wrapped around a plurality of pins. The web of reinforcing fibers includes a plurality of layers. The reinforced polymeric component further includes a molded and processed polymer containing the web of reinforcing fibers and pins.

A method of manufacturing a composite profile having a non-circular cross section, comprising the steps ofactuating a string of mandrel sections (1) having a non-circular cross section to move axially in a one way motion through one or more orbital winding stations (3) that are rotationally disposed about to the longitudinal axis of the mandrel in one or more passes, continuously helically winding in one or more winding stations tape comprising a bundle of parallel longitudinally extending fibers in a thermoplastic matrix material onto the mandrel sections or a previously wound layer to form layers (4) of a wall of a thin walled profile having a closed cross section including at least one planar surface, andcutting the thin walled profile into profile sections that are carried on one or more mandrel section sections, wherein the layer is consolidated with the previous layer prior to cutting. FIG.1

Apparatus and methods are provided for making one or more tubular components of medical catheters or other tubular bodies using a strip of polymer material including a length, a width, and a first surface including a lubricious or other coating or surface modification. The strip is directed adjacent an elongate mandrel, such as beading, such that the length of the strip extends along the mandrel and the coating is disposed towards the mandrel. The strip is rolled at least partially around the mandrel such that the coating or surface modification is disposed inwardly towards the mandrel, and one or more strip-constrainment members are wrapped around the rolled strip. The directing, rolling, and wrapping steps may be substantially continuous to create one or more strip-mandrel-constrainment member subassemblies.

Apparatus and methods are provided for making one or more tubular components of medical catheters or other tubular bodies using a strip of polymer material including a length, a width, and a first surface including a lubricious or other coating or surface modification. The strip is directed adjacent an elongate mandrel, such as beading, such that the length of the strip extends along the mandrel and the coating is disposed towards the mandrel. The strip is rolled at least partially around the mandrel such that the coating or surface modification is disposed inwardly towards the mandrel, and one or more strip-constrainment members are wrapped around the rolled strip. The directing, rolling, and wrapping steps may be substantially continuous to create one or more strip-mandrel-constrainment member subassemblies.