B29C59/046

APPARATUS FOR MANUFACTURING LIGHT CONTROL FILM AND LIGHT CONTROL FILM MANUFACTURED BY SAME

An apparatus for manufacturing a light control film and a light control film manufactured by the same are provided. The apparatus comprises a film supply device supplying a base film, and a pattern formation mold applying pressure onto one side of the base film to form a pattern thereon, wherein the pattern formation mold comprises a main body and a pattern formation structure protruding from an outer surface of the main body and extending in a first direction, wherein a cross-section perpendicular to the first direction of the pattern formation structure comprises a pair of first intersecting lines, one ends of which are connected to the main body, and having a first intersecting angle; and a pair of second intersecting lines extending from the other ends of the pair of first intersecting lines respectively, and having a second intersecting angle smaller than the first intersecting angle.

Method and installation for manufacturing a floor covering product and floor covering product obtained hereby
11554577 · 2023-01-17 · ·

A method for manufacturing a floor covering product includes the steps of forming a single- or multilayered substrate by extruding of synthetic material-based material in a layer shape; laminating at least one continuous film to the substrate; and impressing the at least one continuous film using a roller provided with a relief on its surface.

COMPOSITE FILM AND PRODUCTION THEREOF USING A COATING FACILITY

The invention relates to a method for producing a composite film with a polyurethane-based reactive hot-melt layer using a coating facility, having the steps of a) optionally applying a primer onto a support material; b) applying the polyurethane-based reactive hot-melt layer onto the primer or directly onto the support material; c) applying a lacquer layer onto the polyurethane-based reactive hot-melt layer in order to produce the composite film on the support material; d) optionally embossing the composite film on the support material; and e) separating the composite film from the support material. The invention additionally relates to a composite film which can be obtained by such a method and to the use thereof.

OPTICAL FILM AND METHOD FOR MANUFACTURING OPTICAL FILM
20230228915 · 2023-07-20 · ·

Visibility of an optical film at the time of handling can be improved, and an antireflection region and a visible region can be easily formed on a surface of the optical film in an identical processing step. An optical film 1 includes a base material 11 having flexibility and a resin layer 12 laminated on at least one of surfaces of the base material 11. The resin layer 12 includes a concave-convex pattern region 2 in which a micro concave-convex structure 20 composed of a plurality of convexities 21 or concavities 22 arrayed at a pitch P less than or equal to a wavelength of visible light are formed and a strip-shaped line marker region 3 in which a plurality of ridge portions 31 arrayed at intervals from one another at a track pitch P.sub.t more than or equal to the wavelength of visible light are formed.

Touch fasteners and methods of formation
11701812 · 2023-07-18 · ·

Aspects disclosed herein relate to forming on a substrate fastener elements suitable for use in touch fastener by employing vibration forming methods. The processes described provide for a greater flexibility in manufacturing than prior methods and overcome certain limitations in prior forming techniques. Further, the product made can embody a variety of different configurations suitable for a given application. Employing vibration forming methods, such as ultrasonic forming methods, allows for the use of a wider variety of substrate material than materials used with convention methods of touch fastener formation.

LONG PLASTIC LAYER WITH EMBOSSING IN REGISTER WITH PATTERN AND ROLLING METHOD AND DEVICE THEREFOR
20230211543 · 2023-07-06 ·

A method is provided for manufacturing flooring planks including a plastic base and an image plastic layer. The method includes a feeding step of feeding a plastic layer into oppositely rolling rollers; and a rolling step of hot rolling an embossing on the plastic layer. A feeding tension of the plastic layer is adjusted according to a longitudinal deviation between the embossing and the pattern in the rolling step. A device includes a first feeding device, an oppositely rolling rollers control device, a detecting device, and a tension controller disposed on the first feeding device. The method, the device and the long plastic layer with the embossing in register with the pattern processed use the method, implement the embossing rolled on the plastic layer in register with the pattern on the plastic layer and have high production efficiency, low cost and less energy consumption.

LONG DECORATIVE MATERIAL WITH EMBOSSING IN REGISTER WITH PATTERN AND ROLLING METHOD AND DEVICE THEREFOR
20230211544 · 2023-07-06 ·

A method is provided for manufacturing flooring planks including a plastic base and an image plastic layer. The method includes a feeding step of feeding a layered raw material of a long decorative material to be rolled into oppositely rolling rollers; and a rolling step of hot rolling an embossing on the transparent plastic layer. A feeding tension of a printed plastic layer is adjusted according to a longitudinal deviation between the embossing and the pattern in the rolling step. The device includes a first feeding device, a second feeding device, the oppositely rolling rollers, a detecting device, and a tension controller disposed on the second feeding device. According to the long decorative material with the embossing in register with the pattern manufactured by the method, the embossing hot-rolled on the transparent plastic layer is in register with the pattern on the printed plastic layer.

Embossed film, sheet film, transfer copy, and method for producing embossed film
11543746 · 2023-01-03 · ·

There is provided an embossed film in which the frequency of loss of concavities is smaller, the embossed film including: a film main body; and a plurality of concavities formed on a surface of the film main body. A diameter of an opening surface of the concavity is larger than a visible light wavelength, an arrangement pattern of the concavities has periodicity along a length direction of the film main body, and the difference between the rate of loss of concavities in one end portion of the film main body and the rate of loss of concavities in the other end portion of the film main body is 10 ppm or less.

Methods and apparatus for forming microscopic features on a film layer
11534957 · 2022-12-27 · ·

Apparatus for forming microscopic features on a film layer are disclosed. An example apparatus includes a tool having an outer surface defining a first microscopic pattern. The outer surface of the tool to engage a thermoplastic film applied to a surface of a structure. The outer surface is structured to frictionally engage the thermoplastic film and rotate relative to the thermoplastic film with a rotational speed that is sufficient to generate heat via friction between the outer surface and the thermoplastic film to heat the thermoplastic film to malleability to form a second microscopic pattern in the thermoplastic film.

Decorative sheet, embossing method and embossing die
11529759 · 2022-12-20 · ·

A decorative sheet includes a base material and a plurality of concave portions. The plurality of concave portions are provided on a front face of the base material. In the concave portion, a depth direction coincides with a thickness direction of the base material. The plurality of concave portions includes a first concave portion and a second concave portion. The first concave portion includes a first concavo-convex pattern on a first inner surface of the first concave portion. The second concave portion does not include the first concavo-convex pattern on a second inner surface of the second concave portion.