B29C66/1286

JOINT STRUCTURE AND METHOD FOR MANUFACTURING JOINT STRUCTURE

A joint structure includes a reinforcement portion that is formed by joining a composite material and a reinforcing material through an adhesive. The composite material includes a plate portion that is formed by laminating a plurality of fiber sheets, and a raised portion that is formed by laminating a plurality of fiber sheets in addition to the plurality of fiber sheets of the plate portion, and surfaces of the plate portion and the raised portion are covered with a single fiber sheet. The reinforcement portion includes the raised portion and the reinforcing material that is bonded to the raised portion through an adhesive. A first boundary between the plate portion and the raised portion and a second boundary between the raised portion and the reinforcing material are located at different positions in an in-plane direction of a laminated interface between the fiber sheets that are laminated.

Controlled translation method of affixing a termination to a tensile member
09840044 · 2017-12-12 ·

A method for creating a termination by attaching some kind of fitting to the end of a tensile member such as a cable. The end fitting is provided with an internal cavity. The cavity has a proximal portion that is adjacent to the area where the tensile member exits the fitting and a distal portion on its opposite end. A length of the tensile member's filaments is placed within this expanding cavity and infused with liquid potting compound. The method exploits the characteristic of a liquid potting compound as it transitions to a solid. The potting compound in one portion of the cavity is typically transitioned to a solid at a more rapid rate than other portions. Once the potting compound in one portion of the cavity has transitioned sufficiently to hold the filaments at the desired level, tension is placed on the tensile member and a small linear displacement may be imposed on the tensile member. This linear displacement tends to pull the filaments residing in the potting compound into better alignment and improve load sharing.

Scarf connection for a wind turbine rotor blade
11486352 · 2022-11-01 · ·

A rotor blade for a wind turbine includes a first blade segment and a second blade segment extending in opposite directions from a chord-wise joint. Each of the first and second blade segments includes at least one shell member defining an airfoil surface and an internal support structure. The first blade segment includes a beam structure extending lengthwise that structurally connects with the second blade segment. Further, the beam structure forms a portion of the internal support structure of the first blade segment. Moreover, the beam structure is formed, at least in part, of a first portion constructed of a first composite material and a second portion constructed of a different, second composite material. Further, the first and second portions are connected together via a scarf joint. In addition, the scarf joint includes a different, third composite material arranged between the first and second composite materials.

FUEL TANK MADE OF POLYKETONE AND METHOD OF MANUFACTURING THE SAME
20170239858 · 2017-08-24 ·

Provided are a fuel tank made of polyketone and a method of manufacturing the same. The method includes injection-molding an upper cover and a lower cover using an injection-molding machine, placing the upper cover and the lower cover at a relatively high position and a relatively low position, respectively, assembling the upper cover and the lower cover with each other, and bonding contact surfaces between the upper cover and the lower cover to each other using a laser beam. Since the upper cover and the lower cover are formed at the same time and are bonded to each other immediately after being assembled by a machine, it is possible to achieve automated production, mass production and remarkable cost reduction. Further, since the fuel tank has sufficient rigidity due to the rigidity of polyketone without an additional reinforcing member, it is possible to manufacture a lightweight fuel tank.

Wind turbine blade having a bond line adjacent a sandwich panel of the blade
09739260 · 2017-08-22 · ·

A wind turbine blade and an associated method of manufacture is described, wherein a structural bond line of the blade is positioned to be adjacent to a sandwich panel construction of the blade. By locating the structural bond line nest to a sandwich region of the blade, the buckling strength of the joint is improved and the risk of crack initiation in the adhesive joint is reduced considerably. This allows for a reduction in the amount of structural adhesive used in the blade, and/or a reduction in the amount of core material which is required in the sandwich panel to maintain the required blade stiffness. A particular advantage is provided in the region of the trailing edge of the blade, wherein the relocated structural joint considerably reduces the risk of buckling in the trailing edge side of the blade.

SEAMLESS HOUSING
20170217086 · 2017-08-03 ·

A seamless housing includes a first cover and a second cover. The first cover has a first outer surface. The first outer surface has a first outer edge. The second cover covers to the first cover and has a second outer surface. The second outer surface has a second outer edge. The first outer edge and the second outer edge coincide. The first outer surface and the second outer surface form a corner at the junction of the first outer edge and the second outer edge.

METHOD FOR FORMING INLINE TRIPLE WALL COUPLING CONNECTOR
20170321829 · 2017-11-09 ·

A pipe coupling for triple wall corrugated plastic pipe includes a triple wall corrugated bellmouth connector that is of a unitary construction with one end of the corrugated plastic pipe. This bellmouth connector is of higher strength and in cooperation with the two wall corrugated spigot provides a high strength coupling. This coupling includes the bellmouth connector and spigot that are made inline with the corrugated pipe. A method for the manufacture of the pipe includes controlling of an air pressure on the outside of a formed two wall corrugated pipe as an exterior third wall is secured thereto.

METHOD FOR PRODUCING A THERMOPLASTIC FIBER COMPOSITE COMPONENT AND THERMOPLASTIC FIBER COMPOSITE COMPONENT
20170266867 · 2017-09-21 ·

A method for producing a thermoplastic fiber composite component, in particular for an aircraft or spacecraft, has the following method steps: material-removing processing of a first face of a first plate, wherein the first plate comprises a thermoplastic fiber composite material and a local reduction in thickness of the first plate is made by the material-removing processing of the first face; positioning a second plate relative to the first plate such that the first face of the first plate is brought into alignment with a third face of the second plate; and joining the first plate to the second plate to form a single component, wherein the surface of the first face of the first plate is integrally bonded to the surface of the third face of the second plate.

Friction welding element, and a method for connecting the friction welding element to a housing
09764417 · 2017-09-19 · ·

A friction welding method for fastening a connection bushing, such as a threaded bushing for example, in a housing. In order to improve the quality of the connection, the connection bushing is attached to the housing using a friction welding element. The friction welding element consists of the connection bushing, on which a friction welding shell with a radially outer friction welding contour is formed or molded. Connecting and sealing portions are produced between the friction welding element and the housing during the friction welding process by means of a special design of the friction welding contour.

Repair including a chamfered bracket and a chamfered bracket component for reinforcing a damaged structural element made from composite materials
11331868 · 2022-05-17 · ·

A repair for a structural element made from a composite material includes a bracket defining a first surface and a second surface. The first surface is adapted for facing the structural element. A chamfer is located on a first end of the bracket. An angle is defined between a plane of the chamfer and a plane of the first surface, the first surface of the bracket being adapted to be disposed adjacent to a side of the structural element. The repair also includes a sealant material between the bracket and the structural element, where the sealant material occupies a space established between the chamfer and the structural element.