A joint member is formed of a composite including reinforcement fibers and resin. The joint member is configured to be joined with another joint member to form a joint structure capable of enduring a tensile load in a load direction in which the joint member and the other joint member are separated from each other at a joined portion of the joint structure in a longitudinal direction of the joint member. The joint member includes a main body part and a joint part connected with the main body part at an end part of the main body part in the longitudinal direction of the joint member. The joint part has an orientation pattern having anisotropy such that fiber directions of the reinforcement fibers included in the joint part include a fiber direction different from the longitudinal direction of the joint member.

A method for producing composite profiles comprises providing a first profile part extending in a longitudinal direction, made from a first plastics material, with a profile region produced from a second plastics material thermally plasticizable at a first temperature, providing a second profile part extending in a longitudinal direction, made from a material not thermally plasticizable at the first temperature, and with a receiving structure formed along the longitudinal direction of the second profile part, with which the profile region of the first profile part is connectible, bringing the profile region of the first profile part into contact with the receiving structure of the second profile part, plasticizing the second plastics material of the profile region by heating to the first temperature and deforming the plasticized profile region while forming a positive engagement between the profile region and the receiving structure while maintaining the geometry of the receiving structure.

Disclosed is a composite beam structure having: an end piece, an end piece outer periphery surface, and an end piece mating end defining an end piece axial boundary, the end piece includes wedge-shaped inner locking features that are formed to project outwardly from the end piece outer periphery surface at the end piece mating end and are spaced apart from one another in the hoop direction; and a composite tube configured to surround at least a portion of the end piece mating end to form a beam joint, wedge-shaped imprints are formed through the composite tube, corresponding to the wedge-shaped inner locking features, the wedge-shaped imprints define respective composite tube wedge-shaped depression surfaces about a composite tube inner periphery and composite tube wedge-shaped boss surfaces about a composite tube outer periphery, and the wedge-shaped inner locking features of the end piece are covered by the composite tube wedge-shaped depression surfaces.

The first aspect of the present invention provides a foamed structure, comprising: a first foamed body extending in a first direction; a second foamed body extending in the first direction and facing the first foamed body with a gap interposed therebetween; and a reinforcement disposed in the gap between the first foamed body and the second foamed body, the reinforcement having an elongated shape, wherein the first foamed body has a portion overlapping with the second foamed body in the first direction view.

A joint member of a composite including reinforcement fibers and resin and to be joined to a joining part according to an aspect includes: a main body part; and a joint part connecting with the main body part and to be joined to the joining part. The joint part includes a bulging part bulging toward the joining part in an opposed direction in which the joint part is opposed to the joining part, and has an orientation pattern having anisotropy such that fiber directions of the reinforcement fibers included in the joint part include a fiber direction different from a load direction of a load applied to a joined portion of the joint part and the joining part.

A method of joining workpieces includes the steps of bringing a first workpiece and a second workpiece together, induction heating a susceptor material, and pressing the workpieces together. Each workpiece may include a thermoplastic material, and the workpieces are brought together at a joint interface so that a protrusion of the first workpiece is aligned with a receptacle of the second workpiece. The susceptor material is in contact with the thermoplastic material of the first workpiece during heating such that the thermoplastic material of the first workpiece softens. The step of pressing is performed while the thermoplastic material of the first workpiece is softened, thereby reshaping the first workpiece where the susceptor material is in contact with the thermoplastic material of the first workpiece. The protrusion is deformed to form an interlock with the receptacle at the joint interface.

A method of joining workpieces includes the steps of bringing a first workpiece and a second workpiece together, induction heating a susceptor material, and pressing the workpieces together. Each workpiece may include a thermoplastic material, and the workpieces are brought together at a joint interface so that a protrusion of the first workpiece is aligned with a receptacle of the second workpiece. The susceptor material is in contact with the thermoplastic material of the first workpiece during heating such that the thermoplastic material of the first workpiece softens. The step of pressing is performed while the thermoplastic material of the first workpiece is softened, thereby reshaping the first workpiece where the susceptor material is in contact with the thermoplastic material of the first workpiece. The protrusion is deformed to form an interlock with the receptacle at the joint interface.

Disclosed is a composite beam structure having: an end piece, an end piece outer periphery surface, and an end piece mating end defining an end piece axial boundary, the end piece includes wedge-shaped inner locking features that are formed to project outwardly from the end piece outer periphery surface at the end piece mating end and are spaced apart from one another in the hoop direction; and a composite tube configured to surround at least a portion of the end piece mating end to form a beam joint, wedge-shaped imprints are formed through the composite tube, corresponding to the wedge-shaped inner locking features, the wedge-shaped imprints define respective composite tube wedge-shaped depression surfaces about a composite tube inner periphery and composite tube wedge-shaped boss surfaces about a composite tube outer periphery, and the wedge-shaped inner locking features of the end piece are covered by the composite tube wedge-shaped depression surfaces.

The first aspect of the present invention provides a foamed structure, comprising: a first foamed body extending in a first direction; a second foamed body extending in the first direction and facing the first foamed body with a gap interposed therebetween; and a reinforcement disposed in the gap between the first foamed body and the second foamed body, the reinforcement having an elongated shape, wherein the first foamed body has a portion overlapping with the second foamed body in the first direction view.

The polygonal part (1) has, on each side (C1 to C6), at least one of the following assembly elements: at least one lug (3), at least one recess (4), each of said lugs (3) and each of said recesses (4) of the part (1) having a trapezoidal shape, with in each case complementary shapes, the trapezium of each of said lugs (3) widening towards the outside of the part (1) and the trapezium of each of said recesses (4) widening towards the inside of the part (1), and each of said lugs (3) having a width, defined transversely with respect to a right bisector of the corresponding trapezium, which is greater than the width of each of said recesses (4).