A method for joining two objects by anchoring an insert portion provided on a first object in an opening provided on a second object. The anchorage is achieved by liquefaction of a thermoplastic material and interpenetration of the liquefied material and a penetrable material, the two materials being arranged on opposite surfaces of the insert portion and the wall of the opening. During the step of inserting the insert portion in the opening and/or during anchorage a clamping force is applied to opposing surfaces of the second object to prevent the second object from cracking or bulging.

An attachment part for connecting to a structural part. The attachment part has an attachment part longitudinal axis, and a weld portion to be welded to the structural part by torsional ultrasonic welding. The weld portion has a contact surface for contact with a torsion sonotrode, and a weld surface for connecting to the structural part. The weld portion is delimited, at least portionally, by an inner vibration decoupling zone. The inner vibration decoupling zone, at least portionally, surrounds an inner portion of the attachment part.

A method for optimizing a welding process to produce a weld joint having a predetermined strength includes measuring a plurality of melt layer thicknesses of weld joints for a plurality of sample assemblies formed by the welding process, measuring a plurality failure loads of weld joints for the plurality of sample assemblies, each of the measured plurality of failures loads being associated with one of the measured plurality of melt layer thicknesses, selecting a first failure load from the plurality of measured failure loads responsive to determining that the first failure load corresponds to a predetermined weld strength, and selecting a first melt layer thickness from the plurality of measured melt layer thicknesses that is associated with the selected first measured failure load.

Parts (10) for connection to at least one further part (30, 30′). The part (10) has at least two weld sections (11, 11′) to be welded individually to at least one of the further parts (30, 30′) by vibration welding. Each weld section (11, 11′) has at least one weld surface (13, 13′), for connection to the corresponding further part (30, 30′), and is spatially separated from each other weld section (11, 11′) by at least one vibration decoupling zone (14, 14′,23, 26). The part (10) has a particular arrangement of the weld section (11, 11′) with respect to the center of gravity (S) or has a particular mass distribution with respect to the weld section (11, 11′). Methods for connecting a part to at least one further part (30, 30′) and a composite part (90) containing a part (10) and a further part (30, 30′) are also disclosed.

A method for joining two objects by anchoring an insert portion provided on one of the objects in an opening provided on the other one of the objects. The anchorage is achieved by liquefaction of a thermoplastic material and interpenetration of the liquefied material and a penetrable material, the two materials being arranged on opposite surfaces of the insert portion and the wall of the opening. Before such liquefaction and interpenetration, an interference fit is established in which such opposite surfaces are pressed against each other, and, for the anchoring, mechanical vibration energy and possibly a shearing force are applied, wherein the shearing force puts a shear stress on the interference fit.

A method for producing a centrifugal pump impeller having a base plate, which is a single piece with pump blades and a cover plate, which consists of a thermoplastic material, wherein contact areas are available, which are heated and melted by means of ultrasonic excitation and form a close bonded connection after cool-down. The objective of the invention is to ensure inherent stability with the individual parts and a simple and reliable pre-assembly as well as a fixed mechanical connection, wherein only a small amount of excitation energy is required, with a centrifugal pump impeller comprising a base plate and cover plate.

An ultrasonic welding system includes an ultrasonic welding stack that is movable to initiated a welding operation. A plurality of sensors measure respective control variables and output control signals corresponding, respectively, to the control variables. A motion control system is coupled to and causes controlled movement of the welding stack, including initiating the welding operation. The motion control system determines, based on the control signals, control inputs such that any motion of the welding stack, subsequent to the initiating, is initially delayed until the control signals satisfy a predetermined condition. In response to the predetermined condition being satisfied, the motion control system causes the welding stack to move in accordance with a weld profile.

A method for watertight welding, and components formed using that welding method, wherein the welding method includes providing a first component half with a groove and a protruding ridge located therein, providing a second component half with a tenon shaped to match the profile of the groove, disposing the tenon inside the groove such that the tenon contacts the protruding ridge, applying an ultrasonic power source near the groove to melt the protruding ridge, and applying opposing vertical force to the first component half relative to the second component half, such that the protruding ridge wedges in a bonding seam between an outside surface of the tenon and an inside surface of the groove.

A method of manufacturing a clamping ring for a cold-expansion joining system includes providing an extruded pipe part made of a cross-linked polymeric material where, while extruding the pipe part, the inner diameter is formed bigger than the outer diameter of a flexible cross-linked polymeric pipe onto which the clamping ring is positioned before making a pipe connection; providing an injection molded annular part having an inner diameter formed smaller than the inner diameter of the extruded part; and bonding the parts together to form a clamping ring having an inward protruding stop edge at one of its ends. The embodiments further relate to a clamping ring formed from an extruded pipe part made of a cross-linked polymeric material and an injection molded annular part bonded together to form a unitary structure including an inward protruding stop edge at one of its ends.

A method for producing a fuselage portion, in particular for an aircraft or spacecraft, has the following method steps: welding a skin portion containing a thermoplastic material with a former containing a thermoplastic material in the region of a predetermined welding zone; and connecting an attachment element, configured as a crack stopper, to the skin portion and to the former in the region of the welding zone.