B29C66/526

Connection arrangement and method for welding a first plastic component to a second plastic component
11279093 · 2022-03-22 · ·

A connection arrangement includes a first plastic component, a second plastic component, and a closed induction ring. The first plastic component has a first joining region designed as a receptacle, and at one end, the second plastic component has a second joining region introduced into the first joining region. At the joining regions, the induction ring is at least partially fused into the two plastic components such that at one contact region between a first plastic melt of the first plastic component and a second plastic melt of the second plastic melt, a material-conclusive connection is generated. In this case, the induction ring is melted into the first plastic component while forming at least one first undercut, and is melted into the second plastic component while forming at least one second undercut such that between the plastic components and the induction ring, one each form-fitting connection is created.

OPTIMIZED THREAD PROFILE FOR JOINING COMPOSITE MATERIALS
20220065285 · 2022-03-03 · ·

An optimized thread profile (140) for joining composite materials is presented. This thread profile (140) maintains a certain material strength when used as part of a composite threaded joint (101). The thread profile (140) comprises a repeating pattern of four components: a crest region (150), a first flank (162), a root region (170) and a second flank (164). The thread profile (140) is symmetrical, that is, the dimensions of the four components do not change throughout the length of the thread profile. The crest (152) has a flat profile and the root (172) has a rounded profile. When a shaft (120) is affixed to a joining shaft (110) using this optimized thread profile (140), the flat profiles of the crest (152) of the shaft (120) and corresponding rounded profiles of the root (172) of the joining shaft (110) create a gap to accommodate a substance such as an adhesive or a lubricant. Similarly, the flat profiles of the crest (152) of the joining shaft (110) and corresponding rounded profiles of the root (172) of the shaft (120) create a gap to accommodate a substance.

METHOD AND APPARATUS FOR PRODUCING A PLUG-THROUGH CONNECTION OF A PLURALITY OF CABLES OR HOSES THROUGH A PLASTIC COMPONENT
20210308952 · 2021-10-07 ·

The invention relates to a method and to an apparatus for producing a plug-through connection arrangement of a plurality of electrical cables (1a-1d) and/or fluid-conducting hoses, having a sheathing (2) consisting of a plastic, which extend, arranged adjacently spaced apart from each other, through associated openings (3a-3d) of a plastic component (4), comprising the following steps: providing (A) the plastic part (4) with the pre-produced plurality of openings (3a-3d), installing (B) the electrical cables (1a-1d) and/or fluid-conducting hoses through the associated openings (3a-3d), such that the outer wall of the sheathing (2), which consists of plastic, comes into contact with the inner wall of the respective openings (3a-3d) of the plastic component (4), thermal welding (C) of the electrical cables (1a-1d) and/or fluid-conducting hoses to the plastic component (4) in the region of the respective opening (3a-3d), in order to produce an integrally sealing component bond, wherein at least two laser beam units (5a, 5b), positioned opposite each other, are aligned to an associated initial connection point, after which the oppositely positioned laser beam units (5a, 5b) are activated and caused to undergo a linear relative movement crosswise to the orientation of the openings (3a-3d), in order to create the integral bond by surface melting of the sheathing (2) together with the plastic component (4).

Fixture and method for use in a molding process

A preform-charge fixture creates a preform charge, which is a partially consolidated assemblage of preforms that can be efficiently transferred to a mold to create a finished part in a molding process, such as compression molding. In the illustrative embodiment, the preform-charge fixture includes peripheral cleats that are movable towards a central cleat to create a small gap therebetween that receives and constrains preforms in a desired position. The fixture also includes clamps, which are operable to engage an uppermost layer of preforms in the gap and apply a slight amount of downward pressure thereto to assure that the preforms are properly seated. The fixture also accommodates an energy source that heats the preforms so that, in conjunction with downforce applied by the clamps and/or gravity, the preforms can be tacked together, forming the preform charge.

ULTRASONIC WELD INTERCONNECTION COAXIAL CONNECTOR AND INTERCONNECTION WITH COAXIAL CABLE
20210044035 · 2021-02-11 ·

A coaxial connector for interconnection with a coaxial cable with a solid outer conductor by ultrasonic welding is provided with a monolithic connector body with a bore. An annular flare seat is angled radially outward from the bore toward a connector end of the connector, the annular flare seat open to the connector end of the connector. An inner conductor cap is provided for interconnection with an inner conductor of the coaxial cable by ultrasonic welding. The ultrasonic welding of each of the inner and outer conductor interconnections may be performed via inner conductor and outer conductor sonotrodes which are coaxial with one another, without requiring the cable and or connector to be removed from their fixture.

Composite joint assembly

A composite tube may include a body having a longitudinal centerline axis and an end portion having a tapered section and an end rim. At least one of a radially outward edge and a radially inward edge of the end rim may be non-circular. The end rim may be circumferentially continuous. The end rim may be an undulating annulus. A joint assembly may include a support wedge that at least partially engages at least one of a radially inward surface of the end portion and a radially outward surface of the end portion of the composite tube.

OPTIMIZED THREAD PROFILE FOR JOINING COMPOSITE MATERIALS
20210018033 · 2021-01-21 · ·

An optimized thread profile (140) for joining composite materials is presented. This thread profile (140) maintains a certain material strength when used as part of a composite threaded joint (101). The thread profile (140) comprises a repeating pattern of four components: a crest region (150), a first flank (162), a root region (170) and a second flank (164). The thread profile (140) is symmetrical, that is, the dimensions of the four components do not change throughout the length of the thread profile. The crest (152) has a flat profile and the root (172) has a rounded profile. When a shaft (120) is affixed to a joining shaft (110) using this optimized thread profile (140), the flat profiles of the crest (152) of the shaft (120) and corresponding rounded profiles of the root (172) of the joining shaft (110) create a gap to accommodate a substance such as an adhesive or a lubricant. Similarly, the flat profiles of the crest (152) of the joining shaft (110) and corresponding rounded profiles of the root (172) of the shaft (120) create a gap to accommodate a substance.

Connection Arrangement and Method for Welding a First Plastic Component to a Second Plastic Component
20210008811 · 2021-01-14 ·

A connection arrangement includes a first plastic component, a second plastic component, and a closed induction ring. The first plastic component has a first joining region designed as a receptacle, and at one end, the second plastic component has a second joining region introduced into the first joining region. At the joining regions, the induction ring is at least partially fused into the two plastic components such that at one contact region between a first plastic melt of the first plastic component and a second plastic melt of the second plastic melt, a material-conclusive connection is generated. In this case, the induction ring is melted into the first plastic component while forming at least one first undercut, and is melted into the second plastic component while forming at least one second undercut such that between the plastic components and the induction ring, one each form-fitting connection is created.

Fiber-reinforced plastic component and method for producing same

A fiber-reinforced plastic component includes a three-dimensional component plastic member and at least one reinforcement fiber rod. The three-dimensional component plastic member determines at least parts of a shape of the plastic component. The three-dimensional component plastic member has at least one void which is open to at least one side and in which the at least one reinforcement fiber rod is placed.

Stabilizer bushing

A stabilizer bushing installed on a stabilizer bar is made of two divided parts of rubber or the like to prevent or decrease generation of a gap in a bonding surface. The stabilizer bushing installed on an outer periphery of the stabilizer bar by adhesion includes divided rubber bushings of an upper rubber bushing and a lower rubber bushing. Before adhesion, both end portions of the upper and lower rubber bushings, respectively, in a circumferential direction are tapered so that an overlapping amount between the upper and lower rubber bushings increases toward the outer periphery side of the bushings. After adhesion, a bonding surface is bonded by pressure.