A bonded joint for use in bonding composite materials is provided and includes a composite rib having electrically conductive properties and a composite structure having electrically conductive properties. An electrically conductive preform is provided that facilitates a bond between the composite rib and the composite structure. A mesh composition that bonds the composite rib to the preform and that bonds the preform to the composite structure is provided and is electrically conductive to conduct current between the composite rib and the composite structure.

A system for fusing thermoplastic composite structures includes a skin and a substructure on an inner surface of the skin. The system also includes a shaping surface of a tool, with the skin laid up on the shaping surface. The shaping surface is configured to maintain the shape of an outer mold line. The system further includes at least one insulation layer applied over a flange of the substructure and over exposed portions of the inner surface of the skin not in contact with the substructure, and a vacuum bag at least partly enclosing the skin and the substructure. Heat can be applied to the shaping surface to fuse the substructure to the skin such that the skin exceeds its melting point and at least a portion of a raised segment of the substructure does not exceed its melting point.

A bonding apparatus includes a first holder, a first transforming device, a second holder, a second transforming device, a suction device and a control device. The first holder attracts and holds a first substrate from above. The first transforming device transforms the first substrate held by the first holder such that a central portion of the first substrate is protruded downwards. The second holder is provided under the first holder, and attracts and holds a second substrate, which is to be bonded to the first substrate, from below. The second transforming device transforms the second substrate held by the second holder such that a central portion of the second substrate is protruded upwards. The suction device generates different attracting forces in multiple division regions included in an attraction region of the second substrate. The control device controls the suction device.

A tool for forming a part includes a first tool portion including a first tool surface. The tool further includes a second tool portion comprising a second tool surface facing the first tool surface, wherein the first tool surface and the second tool surface define a tool chamber for forming the part. The tool further includes a bladder subassembly disposed in the tool chamber between the first tool surface and the second tool surface. The bladder subassembly includes a plurality of inner bladders disposed within tool chamber, wherein each inner bladder of the plurality of inner bladders includes an inner bladder chamber that is independently inflatable to selectively apply pressure to the part. The bladder subassembly further includes a bladder cover disposed over the plurality of inner bladders within the tool chamber to provide a barrier between the plurality of inner bladders and the part.

A method of dissipating heat from a surface of a first thermoplastic composite (TPC) being inductively welded with a second thermoplastic composite (TPC) includes flexing a heat sink during placement to conform to the surface of the first TPC, cooling the heat sink, applying inductive heat to a weld interface area between the first TPC and the second TPC, and drawing off heat via the heat sink from the surface of the first TPC.

Apparatus and methods are described including adhering a first lens to a second lens such as to form a combined lens having a given optical design, by placing the first lens and the second lens in respective first and second pressure chambers with an adhesive layer disposed between the first lens and the second lens, bringing a convex surface of the first lens into contact with the adhesive layer, and bringing a concave surface of the second lens into contact with the adhesive layer. Other applications are also described.

The invention relates to a method for the application of heating mats (10) on a wing/blade of a wind power station or other devices for the purpose of achieving deicing also during operation when necessary. Temperature measurement and de-icing take place by means of pulsed current to the heating mat (10). The invention also relates to an arrangement.

A tooling for use in a method for electromagnetic welding of two contacted surfaces of molded parts. The tooling includes a rubber body and pressurizing means for pressurizing the rubber body and applying pressure to the contacted surfaces. The rubber body includes an embedded stiff body shaped such as to define different rubber body thicknesses in different directions, which causes a different pressure build-up in the different directions. A method for manufacturing the tooling. The tooling may be used in electromagnetic welding of two contacted surfaces of molded parts by moving a joining inductor along the contacted surfaces, generating an electromagnetic field in an induction-sensitive component of the molded parts to heat a thermally activated coupling means of the molded parts to above a melting temperature of the coupling means.

A method for forming a composite part includes positioning a composite ply over a forming surface of a forming tool, moving a forming feature into engagement with the composite ply to yield a formed ply, and, after the moving, securing the formed ply relative to the forming tool.

A method of removing a vacuum bag from a composite mold. Removable strips are placed around the perimeter of the component parts and across the parts to create natural break points in the consumable materials used during manufacture of a composite product, e.g. wind turbine blade. The vacuum bag, and other consumable layers, are placed over the removable strip such that when the strips are pulled, the strip tears, in a controlled and complete manner, through each layer of consumables. This eliminates the need to use a knife/scissor to remove the finished product, thereby avoiding risk of injury.