B29C66/91941

Method for manufacturing structure
11513262 · 2022-11-29 · ·

A method is for manufacturing a structure obtained by stacking a substrate that is a first member as a base material, and lens arrays that are second members that are opposed to the substrate, are formed of a resin material different from the substrate, and have a shape on a surface. The method includes a surface activation step of performing an activation treatment to cause an activation state of at least one of a surface of the substrate or a surface of the lens arrays, and a bonding step of pressurizing the lens arrays at least at a temperature that is equal to or higher than a reference temperature obtained by subtracting 30° C. from a load deflection temperature of a resin material of the lens arrays, and is equal to or lower than a glass transition temperature, to closely bond to the substrate.

Apparatus and method for establishing or for separating a connection having material continuity or having material continuity and shape matching of at least one metal or ceramic component and of a component formed from or by a thermoplastic polymer

The invention relates to an apparatus and to a method for establishing a connection having material continuity or having material continuity and shaping matching or for separating such a connection of at least one metal or ceramic component and of a component formed from or by a thermoplastic polymer in which the components to be joined together can be pressed together by a pressing device having a counterholder and a plunger. A heating device is present at the plunger and/or at the counterholder or acts there. A heating of the at least one metal or ceramic component up to above the softening temperature of the component formed from or by polymer can be achieved with the heating device, with the heating device being having at least one electrical resistance heating element that is covered by an electrically insulating, preferably ceramic, protective film, and/or having at least one laser beam that is directed to the metal component(s) within the joining region, and/or having at least one inductor present at the plunger and/or at the counterholder for the inductive heating of the meal component(s).

SYSTEM AND METHOD FOR JOINING PLASTIC COMPONENTS
20170369105 · 2017-12-28 ·

An automotive vehicle includes a body with a front portion and a rear portion. The vehicle additionally includes a spoiler coupled to the rear portion. The spoiler includes a first portion, a second portion, and a cap. The first portion includes a first plastic material, the second portion includes a second plastic material, and the cap includes a third plastic material. The second plastic material is distinct from the first plastic material. The second portion is disposed between the first portion and the cap. The second portion has a through hole extending therethrough. The cap has a diameter exceeding that of the through hole. The first portion and the cap are welded together via the through hole to mechanically secure the second portion to the first portion.

METHOD FOR MANUFACTURING FUEL CELL ASSEMBLY
20170222234 · 2017-08-03 ·

A method for manufacturing a fuel cell assembly includes: arranging an end face of a gas diffusion layer on a placement jig in a state abutting an end face of a resin frame; melting a part of the frame member and causing to penetrate into the gas diffusion layer by pressurizing the projecting part by way of a heat-transfer member, and heating the projecting part via the heat-transfer member by abutting a heating member against of the heat-transfer member; and solidifying the part of the resin frame having penetrated into the gas diffusion layer, in which an abutting position of the heating member relative to the heat transfer member is set in the melting step so that a central axis of the heating member is positioned more to a side of the gas diffusion layer than the central axis of the projecting part.

Co-consolidation of thermoplastic parts

Systems and methods are provided for consolidating thermoplastic parts. One embodiment is a method of automatically forming a thermoplastic composite structure. The method includes heating a thermoplastic preform to a forming temperature, forming the thermoplastic preform into a thermoplastic part having a desired shape, aligning multiple thermoplastic parts together, and consolidating the multiple thermoplastic parts together while controlling crystallization to form a complex thermoplastic part.

METHOD OF MANUFACTURING MAGNETS AND METHOD OF MANUFACTURING ROTOR

A method of manufacturing magnets and a method of manufacturing a rotor are provided. An intermediate member includes a sheet and magnet bodies. The sheet includes a first sheet surface and a second sheet surface on a side opposite to the first sheet surface. The magnet bodies are located on the first sheet surface. A first die is made of an elastic material having an elastic coefficient lower than the elastic coefficient of the magnet bodies. The intermediate member is arranged between the first die and a second die such that the second sheet surface of the sheet faces the first die. The first die and the second die hold the intermediate member in between. Accordingly, the sheet is cut at positions between adjacent ones of the magnet bodies.

Ultrasonic processing system, booster and method
11292209 · 2022-04-05 · ·

An ultrasonic processing system (1) which comprises an ultrasonic vibrator (10) having an ultrasonic sonotrode (30) and a working surface (31) for ultrasonic processing of a workpiece. The vibrator (10) comprises a longitudinal axis (L), an enclosed cavity (32, 51) extends along the longitudinal axis at least in the sonotrode (30), a medium inlet (52) through which a cooling medium is fed into the cavity (32, 51), at least one vortex generator (53) which arranged between the medium inlet (52) and the cavity (32, 51) such that a swirl motion of the medium is generated inside the cavity (32, 51) around the longitudinal axis. A cooling channel (34) is fluidly connected to the enclosed cavity (32, 51) to guide the medium in the vicinity of the working surface (31) such that the working surface (31) is cooled. A first medium outlet (33) is fluidly connected to the cooling channel (34).

Dispenser comprising pressure control device, method of manufacturing dispenser parts and method of assembly
10988306 · 2021-04-27 · ·

The present invention relates to a method for manufacturing a pressurizable cylindrical vessel for use in a pressure control system for maintaining a constant predetermined pressure in a fluid container configured to dispense when in use a fluid contained in said fluid container at said constant predetermined pressure, characterized in that the manufacturing is by injection moulding. The invention also relates to a method for assembling a pressurizable fluid container configured to dispense when in use a fluid contained in said container at a constant predetermined pressure. In addition, the invention relates to a pressurizable cylindrical vessel, a pressurizable unit, a pressure control system, a bottom plate and a dispenser; as well as their methods of manufacturing. In a final aspect the invention relates to uses of said parts in a bag-on-valve type packaging or metal can type packaging.

METHOD FOR MANUFACTURING STRUCTURE
20210026041 · 2021-01-28 · ·

A method is for manufacturing a structure obtained by stacking a substrate that is a first member as a base material, and lens arrays that are second members that are opposed to the substrate, are formed of a resin material different from the substrate, and have a shape on a surface. The method includes a surface activation step of performing an activation treatment to cause an activation state of at least one of a surface of the substrate or a surface of the lens arrays, and a bonding step of pressurizing the lens arrays at least at a temperature that is equal to or higher than a reference temperature obtained by subtracting 30 C. from a load deflection temperature of a resin material of the lens arrays, and is equal to or lower than a glass transition temperature, to closely bond to the substrate.

Laminate of aramid paper sheet and polyimide film and method for producing same

Provided is a method for producing a laminate, comprising laminating an aramid paper sheet and a polyimide film together by performing heating and pressurizing process under conditions of a temperature of 275 to 320 C. and a pressure of 50 to 400 kgf/cm. In the present invention, an aramid paper sheet-polyimide film laminate with excellent heat resistance, electrical properties, chemical resistance, mechanical properties, and the like can be manufactured by laminating the aramid paper sheet and the polyimide film in a simple method without impairing their properties.