B29C70/081

FIBER-REINFORCED COMPOSITE MATERIAL AND SANDWICH STRUCTURE

An object of the present invention is to obtain a fiber-reinforced composite material achieving both lightweight properties and mechanical properties at a high level. The present invention provides a fiber-reinforced composite material including a resin (A) and a reinforcing fiber (B), and having: a porous structure portion having micropores with an average pore diameter of 500 μm or less as measured by a mercury intrusion method; and a coarse cavity portion defined by the porous structure portion and having a maximum length of more than 500 μm as a cross-sectional opening portion.

INTERIOR TRIM FOR A MOTOR VEHICLE, COMPRISING A HEADLINER AND A STIFFENING FRAME AND METHOD FOR THEIR MANUFACTURE
20230039993 · 2023-02-09 ·

The disclosure provides an interior trim part for a motor vehicle having a sliding or panoramic roof comprising a headliner and a stiffening frame attached to the headliner and enclosing and stabilizing an opening in the headliner enclosing the sliding or panoramic window, the stiffening frame being made of a fiber-reinforced composite material comprising a fiber mat and a textile lattice material, the textile lattice material being applied over a surface of the fiber mat and impregnated together therewith.

COMPOSITE YOKE FOR ROTOR SYSTEM USING A COMBINATION OF BROAD GOODS AND CHOPPED FIBER LAYUP

A composite yoke includes a plurality of packs of unidirectional plies and at least one pack of chopped fibers disposed between two adjacent packs of unidirectional plies. A method of manufacturing a composite yoke includes arranging a plurality of plies of unidirectional fibers to form a first pack of unidirectional plies, arranging a layer of chopped fibers on the first pack of unidirectional plies, arranging a plurality of plies of unidirectional fibers on to form a second pack of unidirectional plies on the layer of chopped fibers, curing the composite yoke to form a cured composite yoke, and cutting excess material from the first pack of unidirectional plies, the layer of chopped fibers, and the second pack of unidirectional plies to form a plurality of arms.

METHOD FOR PRODUCING A FIBRE COMPOSITE BODY AND FIBRE COMPOSITE BODY

The invention relates to a method for producing a fibre composite body (2), in particular at least a part of a wheel, comprising the following steps: providing a mould (4) having at least one female mould part (6) and one male mould part, introducing a fibrous raw material (8) and a binder (10) into the female mould part (6), activating the binder (10) by an energy input (p, T) into the mould (4) to form a mould element (12) which is open to diffusion, joining together the mould element (12) which is open to diffusion and a preform structure (14), supplying a resin, so that the resin infiltrates at least partially into the mould element (12) which is open to diffusion and into the preform structure (14), and curing the resin, so that in this way the fibre composite body (2) is formed without a boundary layer.

Thermoplastic composite panel systems and methods

A method for forming a fiber-reinforced thermoplastic control surface includes forming first and second skins from a fiber-reinforced thermoplastic resin. The method further includes overmolding fiber-reinforced thermoplastic features onto the first skin and/or second skin, including stiffener structures, sidewalls, and/or hinges. The method further comprises welding or consolidating the first and second skins together, along with the associated internal features overmolded thereon to form a single-piece, stiffened, fiber-reinforced thermoplastic control surface.

Manufacturing method of halogen-free flame-retardant thermoplastic braided fiber reinforced polymer composite board and product thereof

A manufacturing method of a halogen-free flame-retardant thermoplastic braided fiber reinforced polymer composite board, comprising steps of: preparing a recycled material containing a halogen-free flame-retardant thermoplastic braided fiber reinforced polymer composite; adding a polymer base material to the recycled material to form a core layer material and extruding the core layer material with a low shear extruder; hot pressing the core layer material by rollers to obtain a recycled fiber core layer; preparing a reinforcement layer containing a fiber material or a fabric with pores; and stacking and hot pressing the recycled fiber core layer and the reinforcement layer.

COMPOSITE MATERIAL, CARBON FIBER-REINFORCED MOLDED BODY, AND METHOD FOR PRODUCING COMPOSITE MATERIAL
20220411601 · 2022-12-29 · ·

A composite material includes a carbon fiber bundle including a plurality of continuous carbon fibers; and a structure, formed on each of the carbon fibers, including a plurality of carbon nanotubes and having a network structure in which the carbon nanotubes are in direct contact with each other and in which the carbon nanotubes directly adhere to surfaces of the carbon fibers. The carbon nanotubes have a bent shape including a bent portion, and a thickness of the structure is within a range of 50 nm to 200 nm.

FIBER-REINFORCED COMPOSITE MATERIAL AND SANDWICH STRUCTURE

An object of the present invention is to obtain a fiber-reinforced composite material achieving both lightweight properties and mechanical properties at a high level. The present invention is a fiber-reinforced composite material including: a resin (A); and a reinforcing fiber (B), and including: a fiber-reinforced structure portion including an in-plane orientation portion having an average fiber orientation angle of the reinforcing fiber (B) of 0° or more and 45° or less and an out-of-plane orientation portion having an average fiber orientation angle of the reinforcing fiber (B) of more than 45° and 90° or less; and a cavity portion defined by the in-plane orientation portion and the out-of-plane orientation portion of the fiber-reinforced structure portion.

METHOD FOR MANUFACTURING NEAR-NET SHAPE NATURAL FIBER REINFORCED POLYMER COMPOSITE PANELS
20220410504 · 2022-12-29 ·

A fiber-reinforced polymer composite assembly, that includes a plurality of sheets, each formed from a composite mixture including a fibrous material and a resin, wherein each of the first plurality of sheets are cut to one or more predetermined dimensions. The plurality of sheets are configured to form a stack, and wherein the stack is shaped by positioning the stack on a mold and pressing and consolidating/curing the stack to form a doubly-curved geometric shape. An insert may be positioned between the plurality of sheets, prior to the pressing and consolidating/curing, wherein the fibrous material may in include paper, and wherein the resin includes one of a thermoset resin or a thermoplastic resin.

IMPREGNATED YARN, RIBBED THIN-WALLED COMPOSITE PRODUCT COMPRISING SUCH AN IMPREGNATED YARN, AND METHOD FOR MANUFACTURING THIS YARN AND THIS COMPOSITE PRODUCT

The invention relates to an impregnated yarn, a ribbed thin-walled composite product comprising such an impregnated yarn, and a method of making them. Such an impregnated yarn (10d; 10e) comprises at least two continuous strands (10a; 10b) comprising plant fibers (11), said strands (10a; 10b) being impregnated with thermoplastic material (12a) in at least 60% of their volume, each of said strands (10a; 10b) being individually twisted and all of said strands (10a; 10b) also being twisted in a configuration (10d) held by the thermoplastic material (12a).