A system for manufacturing a thermoplastic prepreg includes a double belt mechanism that is configured to compress a fiber mat, web, or mesh that is passed through the double belt mechanism, a resin applicator that is configured to apply monomers or oligomers to the fiber mat, web, or mesh, and a curing oven that is configured to effect polymerization of the monomers or oligomers and thereby form the thermoplastic polymer as the fiber mat, web, or mesh is moved through the curing oven. The double belt mechanism compresses the fiber mat, web, or mesh and the applied monomers or oligomers as the fiber mat, web, or mesh is passed through the curing oven so that the monomers or oligomers fully saturate the fiber mat, web, or mesh. Upon polymerization of the monomers or oligomers, the fiber mat, web, or mesh is fully impregnated with the thermoplastic polymer.

A fiber composite structure includes a base structure being formed of a first fiber composite material that includes first fiber bundles embedded in a first matrix material, wherein the base structure includes an opening defined by first fiber bundles which include first sections and a second section that continuously or uninterruptedly interconnects the first sections, wherein the second section forms a bay that defines a part of the circumference of the opening. The fiber composite structure further includes a functional structure positioned in the opening of the base structure and joined with the first fiber composite material of the base structure.

Certain configurations of composite panels are described that comprise at least one aesthetic edge. In some embodiments, the composite panel with the aesthetic edge comprises a sandwich panel coupled to a shell layer. The sandwich panel may comprise skin layers and a core layer.

A method for manufacturing optical and microwave reflectors includes: placing an assembly comprising a resin-infiltrated tendrillar mat structure on a mandrel; placing a pre-impregnated carbon fiber (CF) lamina on top of the tendrillar mat structure; placing the assembly in a vacuum device so as to squeeze out excess resin; and placing the assembly in a heating device so as to cure the tendrillar mat structure together with the CF lamina, forming the CF laminae into a laminate that combines with the tendrillar mat structure to create a cured assembly. A reflector suitable for one or more of optical and microwave applications includes: a mandrel; a resin-infiltrated tendrillar mat structure placed on the mandrel; and a pre-impregnated carbon fiber (CF) lamina placed on top of the tendrillar mat structure.

Methods of manufacturing a belt include laying up a first elastomeric layer of a belt build on a mandrel, laying up a tensile reinforcement layer on the first elastomeric layer, where the tensile reinforcement layer contains cords coated with a water based urethane compound, and laying up a second elastomeric layer on the first elastomeric layer and the tensile reinforcement layer. The belt build may be cured in a profile-forming mold, and afterward, cut to a predetermined belt width and/or length.

A reinforcing article (10, 100, 200) includes a porous substrate layer (105, 205) and a plurality of parallel first continuous fiber elements (12, 114, 212) spaced apart from each other and extending along a first direction and fixed to the porous substrate (105, 205). Each first continuous fiber element (12, 114, 212) includes a plurality of parallel and co-extending continuous fibers (22, 122, 222) embedded in a thermoplastic resin (24, 124, 224).

A system is provided for producing components of composite material, and especially elongate or continuous components of fiber-reinforced polymer. The system comprises a winding mechanism for winding an elongate sheet of composite material about a winding axis that is at an angle to a perpendicular to a longitudinal axis of the elongate sheet so as to form a helical coil of wound sheet a mechanism is provided for drawing or conveying the helical coil of wound sheet along a process path, wherein the process path is preferably substantially parallel to the winding axis. A shaping mechanism forms or shapes the coil of wound sheet as it is drawn or conveyed along the process path. A corresponding method of producing a composite component is provided.

The invention is directed to a vehicle pneumatic tire wherein strengthening plies are provided with steel cords running parallel to one another. The belt plies can be used, as isolated electrically conductive plates, for supplying electricity to electrical consumers such as sensors and actuators installed in the tire. Adjacent belt plies can be connected by puncture sensors to be able to identify damage to the belt caused by metallic parts penetrating from the outside, such as nails, on the basis of a change in the electrical resistance.

An impregnation system and a method for impregnating a textile fabric for composite components are described. A matrix 2 can be applied to a textile fabric 1 in such a way that the matrix 2 penetrates it at least partially and/or at least on one side. A first and a second endless belt 1 each designed as a belt loop are provided for the impregnation system. Between the first 4 and the second belt loop 5, the textile fabric 1 can guided on the mutually facing surfaces 6 of the belt loops and can be impregnated there. The deflection rollers 7 are provided in the respective belt loop 4, 5 of the respective endless belts at the deflection areas, with at least one roller being adjustable in the direction of the mutually facing surfaces 6 of the belt loops 4, 5. By adjusting the rollers 8 in the y direction, the wrap angle and thus the pressure exerted on the textile fabric during impregnation is controlled.

A molding material comprising a fibrous reinforcement layer and a curable resin matrix. The fibrous reinforcement layer comprises a non-woven fabric comprising a single layer of unidirectional tows arranged at an angle greater than 0° in relation to the lengthwise direction of the fabric and a support structure for maintaining the arrangement of the tows.