B29C70/088

FLOORING AND FLOOR PANELS AND VEHICLES INCLUDING THEM

Flooring and floor panels are described that include a multi-layer tape. The multi-layer tape can include two or more layers at least one of which can include a unidirectional orientation of fibers. In some configurations, the panels can include a tape with multiple layers where each layer of the tape includes a unidirectional orientation of fibers, which may be the same or may be different. Vehicles and other devices including the panels are also described.

HONEYCOMB LAYERED BODY AND PRODUCTION METHOD THEREFOR
20220314573 · 2022-10-06 ·

The invention includes a surface material (21) layered on both surfaces of a honeycomb core (11). The surface material (21) comprises a surface material member (27), which is a porous sheet (25) layered on a carbon fiber body (23), impregnated with a thermosetting resin which is then cured. Thermosetting resin that has exuded from the porous sheet (25) due to the honeycomb core (11) biting into the resin porous sheet (25) is cured at the position where the porous sheet (25) abuts the honeycomb core (11).

TANK
20230134272 · 2023-05-04 ·

A tank includes a liner including an inner shell; and a reinforcing layer covering an outer surface of the liner; wherein the reinforcing layer is formed by continuously winding resin-impregnated fiber bundles around the liner, the reinforcing layer includes a hoop layer placed in a side of the liner, and a helical layer, gaps are formed between adjacent bundles of the resin-impregnated fiber bundles wound in the hoop layer, there is at least one site where the resin-impregnated fiber bundles are wound without forming a gap between adjacent bundles in the helical layer, and resin in the resin-impregnated fiber bundles has a resin toughness value of not less than 1.0 MPa.Math.m.sup.0.5.

Cost-effective and eco-friendly composite product with robust impact strength

A composite product substantially reduced the impact force imposed by hard impactor which travelled at the speed in the range of 400 m/s to 1400 m/s simultaneously damping the vibrations and shocks appeared therein is disclosed. At the same time it is light weight with the weight lower than that of 22 to 38 kg/m2and is flexible to adopt the shape suitable for the end applications. A method of manufacturing the composite product of the invention is also disclosed.

HIGHLY FLAMEPROOF LAMINATED COMPOSITE MATERIAL AND MANUFACTURING METHOD THEREOF
20230193135 · 2023-06-22 ·

A manufacturing method of a highly flameproof laminated composite material is provided in the present disclosure. The manufacturing method of the highly flameproof laminated composite material includes the steps as follows. A raw material is provided, a shaping step is performed and a combining step is performed. The raw material includes an inorganic powder and a polymer material. In the shaping step, the raw material is made into at least one inorganic layer, an inorganic sheet, a ply of film, or a layer of coating. In the combining step, the inorganic layer is made to be connected to a surface of a substrate, so as to obtain the highly flameproof laminated composite material. A weight ratio of the inorganic powder and the polymer material is 0.01-0.1, and a thickness of the inorganic layer is 0.1 mm-8.0 mm.

METHOD OF MANUFACTURING AN ACOUSTIC TREATMENT PANEL AND ACOUSTIC TREATMENT PANEL OBTAINED BY SAID METHOD

A method of manufacturing an acoustic treatment panel including at least one cellular structure with at least one anchor layer at the level of at least one of its faces. The anchor layer includes at least one adhesive sheet chosen from an adhesive film or a ply of pre-impregnated adhesive fibers in contact with the cellular structure. The method of manufacture includes, before the integration of the cellular structure in an acoustic treatment panel, a step of placing the anchor layer on a support, the adhesive sheet being the last to be placed, a step of placing the cellular structure on the anchor layer in contact against the adhesive sheet, and then a step of polymerization of the anchor layer and of the cellular structure.

METHODS AND APPARATUS TO COUPLE A DECORATIVE LAYER TO A PANEL VIA A HIGH-BOND ADHESIVE LAYER
20170326836 · 2017-11-16 ·

Methods and apparatus to couple a decorative layer to a panel via a high-bond adhesive layer are disclosed. An example apparatus includes a panel, a high-bond adhesive layer fixed to the panel, a liner fixed to the high-bond adhesive layer that is fixed to the panel, and a first decorative layer removably coupled to the liner that is fixed to the high-bond adhesive layer via a second adhesive layer. The high-bond adhesive layer is to impede at least one of gas or vapor from escaping the panel to deter the at least one of gas or vapor from exerting a pressure on the first decorative layer to deter a portion of the first decorative layer from separating from the panel.

Method for Manufacturing a Sensor Element or an Active Component of a Sensor Element
20170298490 · 2017-10-19 ·

A method for manufacturing a composite material, a sensor element or an active component of a sensor element. The sensor element is applied in a field device of automation technology. At least two materials with different physical and chemical properties are predetermined depending on a functionality of the sensor element or the active component of the sensor element. An outer shape, into which the at least two materials should be formed, is predetermined. The outer shape is divided into a plurality of virtual spatial regions, wherein in each virtual spatial region the material distribution of the at least two materials occurs homogeneously and periodically according to predetermined rules corresponding to a microstructure. The predetermined rules are ascertained via a computer supported method depending on the predetermined functionality of the sensor element or the active component of the sensor element, wherein digital data, which describe the ascertained distribution of the at least two materials, are transferred to at least one 3D printer. As a printed product the sensor element or the active component of the sensor element is created by the 3D printer based on the digital data.

APPARATUS AND METHOD FOR A HIGH PERFORMANCE CARBON FIBER LAMINATE ENCLOSURE PART FOR AN INFORMATION HANDLING SYSTEM
20170334151 · 2017-11-23 ·

An enclosure part for an information handling system is disclosed that may include materials formed together into a rectangular shape. The enclosure part may have a void on a core side and a flatness equal to or less than 0.5 mm. The materials may include a sheet of carbon fiber, a piece of non-woven carbon fiber, and a non-woven glass fiber. A method for manufacturing an enclosure part using through-plane temperature control may include inserting into a mold a sheet of carbon fiber and a piece of non-woven carbon fiber, heat pressing the sheet of carbon fiber with the piece of non-woven carbon fiber, and cooling a first portion of the mold including the sheet of carbon fiber and the piece of non-woven carbon fiber more quickly than a second portion of the mold including the sheet of carbon fiber, and removing the enclosure part from the mold.

COMPOSITE STRUCTURE AND MANUFACTURING METHOD THEREOF

A composite structure having a laminated structure made of fiber reinforced plastic and metallic material comprises a base member(s) made of metallic material; and a reinforcement member(s) made of fiber reinforced plastic, the reinforcement member(s) comprising: a first reinforcement part(s) made of fiber reinforced plastic including reinforcement fibers which are aligned in a uni-direction, and a second reinforcement part(s) made of fiber reinforced plastic including at least reinforcement fibers which are aligned in a crossing direction relative to the uni-direction in which the reinforcement fibers of the first reinforcement part(s) are aligned, and interposed between the base member(s) and the first reinforcement part(s), the reinforcement member(s) further comprising a thermosetting resin included in a bonding site with the base member(s).