B29C70/228

Multiaxial textile resin base material and method of production thereof

A multiaxial fabric resin base material includes a multiaxial fabric base material laminate impregnated with a thermosetting resin (B), the multiaxial fabric base material laminate including fiber bundle sheets layered at different angles, the fiber bundle sheets including unidirectionally aligned fiber bundles stitched with stitching yarns composed of a thermoplastic resin (A), the multiaxial fabric base material laminate being penetrated in the thickness direction by other bodies of the stitching yarns, and being stitched with the other bodies of the stitching yarns such that the yarns reciprocate at predetermined intervals along the longitudinal direction, the thermoplastic resin (A) constituting the stitching yarns having a softening point, the softening point being higher than the resin impregnation temperature of the thermosetting resin (B).

Integral stiffening rail for braided composite gas turbine engine component
11519291 · 2022-12-06 · ·

A gas turbine engine component includes a tubular body section including a plurality of fiber wraps encompassed within a matrix composition and one or more integrally-formed stiffeners extending from an outer surface of the body section and in a component circumferential direction around the body section. The stiffener includes one or more fiber wraps extending radially outwardly from the body section over a form and to the body section from the form.

Manufacturing layered products

A manufacturing line for manufacturing layered products, comprising a plurality of manufacturing stations disposed along a transportation track of a transportation system. The plurality of manufacturing stations includes a number of layer dispensing stations, the transportation system comprising a plurality of product holders that are each arranged to be moved individually along the transportation track to visit manufacturing stations along the transportation track. The product holders are arranged to hold a stack of layers, and the transportation track includes a loop and a router. The router is arranged to route product holders to revisit manufacturing stations via the loop in the transportation track.

High-pressure tank and method of manufacturing the same
11584093 · 2023-02-21 · ·

A high-pressure tank includes a liner for storing a fluid, and a reinforcing layer covering an outer surface of the liner and including a fiber wound around the liner and a resin. The reinforcing layer includes a helical layer group including laminated helical layers, and a large-angle layer provided adjacent to the helical layer group and on the liner-side. The helical layer group includes an innermost layer that is closest to the liner and that is one of first and second helical layers respectively having the largest and second largest fiber winding angles, an outermost layer that is closest to an outer surface of the high-pressure tank and that is the other one of the first and second helical layers, and an intermediate layer disposed between the innermost and outermost layers and including a helical layer that is smaller in winding angle than the innermost and outermost layers.

Moldless vacuum infusion process

A manufacturing method contemplates performing vacuum-assisted resin infusion to enclose an elongated core within a cured composite laminate without employing a mold. Not relying upon an external mold enables the process to be efficiently performed for core shapes that are manufactured in low volumes. Typical resin infusion processes utilize flow media that induces bag bridging during vacuum draw in order to provide gaps facilitating resin flow. However, popular flow media also tends to impart directional aggregate forces during vacuum draw, which forces can deform the core since no mold is being used. To avoid unequal and non-dispersed directional forces from deforming the elongated core, a flow media is employed that is configured to disperse and/or reduce such forces. Some such flow media may be knitted so as to allow overlapping strands to slide over one another. Other flow media may ensure that strands are interleaved so that no one strand or group of strands is disposed outwardly of other strands along a substantial length of the strands, thus dispersing bag bridging forces in several directions and avoiding directional aggregate forces. However, such flow media may have inhibited resin flow relative to popular high-flow flow media, and thus new strategies have been developed to ensure appropriate wetting of fibrous reinforcement. An adjustable brace can also be employed to restrain the elongated core from deflecting during application of vacuum and/or resin infusion.

STITCHED FIBER-REINFORCED SUBSTRATE MATERIAL, PREFORM MATERIAL, FIBER-REINFORCED COMPOSITE MATERIAL, AND PRODUCTION METHOD FOR SAME
20230124757 · 2023-04-20 · ·

An object of the present invention is to provide a stitched fiber-reinforced substrate material capable of suppressing the formation of microcracks in a fiber reinforced composite material. The stitched fiber-reinforced substrate material of the present invention is a stitched fiber-reinforced substrate material formed by stitching reinforcement fiber sheets made of reinforcement fibers using stitching yarns that exhibit an in-plane shear strength transition rate of 5% or more. The stitching yarn is preferably adhered by an organic compound having a polar group.

BODY ARMOR PANEL FOR USE WITH PERSONAL PROTECTIVE VEST AND SYSTEM FOR ASSEMBLING SAME
20230160668 · 2023-05-25 ·

A personal protective vest assembly is described herein. The personal protective vest assembly includes a personal protective vest and a body armor panel positioned within the personal protective vest. The body armor panel includes a ballistic material panel assembly that includes a plurality of layered material segments defined between a strike face and a wear face. Each of the layered material segments includes a different ballistic material.

IDENTIFICATION DEVICE, IDENTIFICATION METHOD, AND IDENTIFICATION PROGRAM FOR IDENTIFYING FIBER LAYER IN FIBER-REINFORCED MATERIAL
20230191727 · 2023-06-22 · ·

Regarding to a fiber-reinforced material formed by deforming a reinforcing material composed of a plurality of fiber layers from an initial shape and molding into a predetermined shape, an identification device, an identification method, and an identification program generate a first data in which a physical quantity distribution inside the fiber-reinforced material is mapped to the initial shape, perform binarization of the first data to generate a second data in which a label identifying the fiber layer is mapped to the initial shape, and map the second data to a predetermined shape, based on a deformation data.

Case with ballistic liner

A case for a gas turbine engine includes a containment section with a plurality of unidirectional roving fiber layers and a plurality of non-crimp fabric layers. A method of manufacturing the case includes winding the plurality of unidirectional roving fiber layers around the plurality of non-crimp fabric layers.

METHOD FOR MANUFACTURING REINFORCING FIBER BASE MATERIAL, AND REINFORCING FIBER BASE MATERIAL
20170326809 · 2017-11-16 ·

A method for manufacturing a reinforcing fiber base material includes a placement step of placing a sheet-shaped reinforcing fiber material piece, in which reinforcing fibers are arranged so as to extend in one direction and bound together with a thermoplastic resin, on a table so that the orientation direction of the reinforcing fibers is at an angle with respect to a longitudinal direction of the reinforcing fiber base material, and a welding step in which, in a state in which a previously placed reinforcing fiber material piece and the reinforcing fiber material piece placed subsequent thereto are abutted against each other in the longitudinal direction, adjoining edges of the two reinforcing fiber material pieces are welded together to form a continuous sheet shape.