A method for forming a laminate by stacking sheet materials containing reinforcing fibers includes a fixation step wherein a first region of the laminate in the length direction is fixed to a forming mold having a curved part which comprises at least either a convex shape or a concave shape in a predetermined direction; forming steps wherein the laminate is formed along the surface shape of the forming mold by pressing a second region of the laminate in the length direction, the first region of said laminate having been fixed in the fixation step, against the forming mold by means of a forming jig; and an installation step wherein a holding jig, which holds a state where the laminate is pressed against the curved part, is installed onto the curved part, while maintaining the state where the laminate is pressed against the forming mold by means of the forming jig.

A method to design the kits and layup the reinforcement layers and core using projection system, comprising a mold having a contoured surface; a layup projection generator which: defines a plurality of mold sections; identifies the dimensions and location for a plurality of layup segments. A model-based calibration method for alignment of laser projection system is provided in which mold features are drawn digitally, incorporated into the plug(s) which form the wind turbine blade mold, and transferred into the mold. The mold also includes reflective targets which are keyed to the molded geometry wherein their position is calculated from the 3D model. This method ensures the precision level required from projection system to effectively assist with fabrication of wind turbine blades. In this method, digital location of reflectors is utilized to compensate for the mold deformations.

The present invention relates to a method and system for manufacturing a wind turbine blade. The method comprising the steps of forming a cured blade element (102) of a first blade shell, forming a cured blade element (102) of a second blade shell, transferring the cured blade element (102) of the first blade shell to a first cradle (92), and transferring the cured blade element (102) of the second blade shell to a second cradle (94). Each cradle comprises a mould body (96, 98) having a moulding surface for abutting against a surface of the cured blade element to advantageously form a seal therebetween.

A composite prepreg laminate such as a hat type-stringer is formed on a contoured mandrel using a combination of mechanical sweeping and vacuum forming.

A stiffening element comprises a tension and compression member, a shear member, an attachment member, and a plurality of beads. The tension and compression member is positioned spaced apart from the skin and configured to bear tension or compression forces that stiffen the skin and prevent the skin from buckling or bending. The shear member is connected to the tension and compression member and configured to bear shear forces between the skin and the tension and compression member. The attachment member is connected to the shear member and is configured to connect to the skin. The beads each create out-of-plane feature that is positioned in at least one of the shear member and the attachment member. The beads permit the stiffening element be reshaped to adjust a longitudinal curvature of the stiffening element.

A system for manufacturing a part includes a mold having a contoured forming surface. The system also includes at least one tension strap, configured to attach to a consolidated laminate sheet, and a heating assembly, positioned relative to the mold and configured to supply heat to the consolidated laminate sheet, when attached to the at least one tension strap, to form a heated consolidated laminate sheet. The system additionally includes a strap retraction mechanism, configured to retract the at least one tension strap, when attached to the consolidated laminate sheet, to force the heated consolidated laminate sheet against the contoured forming surface of the mold. The heating assembly includes a flexible heating element configured to flex to conform to a shape of the heated consolidated laminate sheet as the heated consolidated laminate sheet is forced against the contoured forming surface of the mold.

A method for manufacturing a wind turbine blade includes the use of an apparatus having an engagement part. The engagement part has: a support element having a first support edge and a second support edge, a belt extending around the support element and forming a primary engagement edge of the engagement part along the first support edge of the support element. The method includes: providing one or more pre-shaped elements, including a first pre-shaped element, in a first element position, positioning the engagement part in a first position, moving the support element in a first direction with a first velocity to extend underneath the first pre-shaped element, and at the same time moving the belt relative to the support element around the first support edge in a primary direction from below the first support edge to above the first support edge with a primary velocity.

A method for manufacturing a wind turbine blade, includes the steps of: arranging an upper mould including a pre-casted fibre lay-up on a lower mould comprising a dry fibre lay-up and a mould core, applying vacuum to a space between the upper and lower moulds and the mould core, infusing at least the dry fibre lay-up and a connection region between the dry fibre lay-up and the pre-casted fibre lay-up with a resin, and curing the resin.

By having the pre-casted fibre lay-up in the upper mould, the packing and positioning of dry composite materials on top of the mould core is avoided.

Provided are methods and devices for supporting of variety of different pre-cured composite stringers after forming and prior to curing. A post-forming processing device comprises a base with a channel for receiving hat portions of different stringers. The device also comprises a support structure, at least partially extending within the channel. The support structure is configured to conform to different hat portions and to retain the shape of these hat portions. For example, the support structure is made from a flexible material, which conforms to any shape variations. In some examples, the support structure is made from a jamming material that is reshaped together with each of the pre-cured composite stringers. A post-forming processing device is used for supporting different pre-cured composite stringers while various operations are performed on these stringers, such as stringer trimming, inspection, installation of bladders and noodles, and the like.

A pulling device is provided for a pultrusion device, having at least one clamping device that can be moved in a pultrusion direction. The clamping device is designed to frictionally seize a pultruded profiled strand to be conveyed, in order to apply a tensile force to the profiled strand. The clamping device has at least three clamping jaws that can be moved in relation to each other, for peripherally clamping the profiled strand.