A method of and system for removing a portion of a thermoplastic component is provided. The component includes a thermoplastic material having a melting temperature. The method includes: a) providing a glider that includes an electrically conductive material operable to produce thermal energy resulting from electrical resistance; b) heating a portion of the glider with electrical energy to a glider operating temperature that is equal or greater than the melting temperature; and c) removing the portion by engaging the component with the glider and translating one of the glider or the component relative to the other. The engagement of the glider and the component causes an amount of the thermoplastic material to melt, and the translation of the one of the glider or the component relative to the other removes the portion from the thermoplastic component.

A curing lamp apparatus mounts to a work surface with a suction cup. A base is mounted to the suction cup and defines a hinge point for a first bar. At a distal end of the first bar, a second bar is hingedly mounted to the first bar. A first lamp element is hingedly mounted to one end of the second bar. A second lamp element is hingedly mounted to a second end of the second bar. The first and second lamp elements are positionable in a variety of positions to follow the path of a crack in a surface to be repaired. The lamp elements are also foldable into a storage position.

A method for reconditioning a rollable wheel includes coupling a polymeric wheel to a reconditioning system, the polymeric wheel having an outer surface including an abraded area, the abraded area having a first average surface roughness, and applying heat to the abraded area of the outer surface with one or more heater of the reconditioning system, such that a substantial portion of the abraded area is transformed to have a second average surface roughness, the second average surface roughness less than the first average surface roughness.

A method of repairing a defect of a thermoplastic component is provided. The thermoplastic component has a thermoplastic material at the defect having a first melting temperature, and the defect has a contact surface (TC contact surface). The method includes a) providing a patch comprising a second thermoplastic material having a second melting temperature that is below the first melting temperature. The patch includes a contact surface (TP contact surface); b) disposing a portion of a heating element between the TC contact surface and the TP contact surface. The heating element is operable to heat up as a result of electrical resistance; c) forcing the TP surface toward the TC surface; and d) inputting energy into the heating element to cause the heating element to heat and maintain the TP surface at or above the second melting temperature to produce bonding between the thermoplastic component and the patch.

A welding apparatus is suitable for welding polymeric materials, and particularly but not exclusively those that may be thin or brittle. A welding apparatus is provided for welding polymeric materials along a weld zone of the polymeric material. The welding apparatus has a carrier for supplying heat to the weld zone to cause melting of the polymeric material, wherein the heating element is arranged to reciprocate relative to the carrier between a retracted and an extended configuration, such that as the element moves from the retracted to the extended configuration the heating element melts and penetrates the surface of the polymeric material. The carrier also has a trailing contact surface trailing the heating element along the weld zone arranged to constrain molten polymeric material in the weld zone. The heating element is also arranged to reciprocate relative to the trailing contact surface.

A welding apparatus is suitable for welding polymeric materials, and particularly but not exclusively those that may be thin or brittle. A welding apparatus is provided for welding polymeric materials along a weld zone of the polymeric material. The welding apparatus has a carrier for supplying heat to the weld zone to cause melting of the polymeric material, wherein the heating element is arranged to reciprocate relative to the carrier between a retracted and an extended configuration, such that as the element moves from the retracted to the extended configuration the heating element melts and penetrates the surface of the polymeric material. The carrier also has a trailing contact surface trailing the heating element along the weld zone arranged to constrain molten polymeric material in the weld zone. The heating element is also arranged to reciprocate relative to the trailing contact surface.

A pressurisation and heating device for restoring an insulation system of a power cable, the pressurisation and heating device including: a first part including a first channel configured to receive a portion of the power cable, a second part including a second channel configured to receive a portion of the power cable, wherein the pressurisation and heating device is configured to be set in a closed state in which the first channel faces the second channel thereby forming a heating chamber extending from a first end to a second end, opposite the first end, of the pressurisation and heating device, wherein the pressurisation and heating device is configured to be pressurised to obtain a pressure higher than atmospheric pressure inside the heating chamber when the power cable is arranged sealed in the heating chamber, wherein the pressurisation and heating device has an at least 20 cm long axially extending section which is primarily made of material at most having a conductivity of the order of moo S/m at 20° C.

A pressurisation and heating device for restoring an insulation system of a power cable, the pressurisation and heating device including: a first part including a first channel configured to receive a portion of the power cable, a second part including a second channel configured to receive a portion of the power cable, wherein the pressurisation and heating device is configured to be set in a closed state in which the first channel faces the second channel thereby forming a heating chamber extending from a first end to a second end, opposite the first end, of the pressurisation and heating device, wherein the pressurisation and heating device is configured to be pressurised to obtain a pressure higher than atmospheric pressure inside the heating chamber when the power cable is arranged sealed in the heating chamber, wherein the pressurisation and heating device has an at least 20 cm long axially extending section which is primarily made of material at most having a conductivity of the order of moo S/m at 20° C.

Disclosed herein are a repair apparatus, system, and method for a composite sandwich structure. The repair is suited for reinforcing a sandwich panel having a first sheet and a second sheet opposite the first sheet. A core is interposed between and coupled to the first sheet and the second sheet. The repair uses a potting compound packed into an abnormality of the core and located on the outer surface of the first sheet. A patch is coupled to the outer surface of the first sheet over the abnormality of the core and cured. The cured potting compound is interposed between and bonded to the patch and the abnormality of the core and bonded to the patch and the outer surface of the first sheet to form a structural reinforcement.

A method including receiving a model of a composite structure having an inconsistency. The model includes a pre-calculated heating model that specifies areas of the inconsistency for which corresponding different amounts of heating are applied to an uncured composite material that is applied to the inconsistency. A design for heating elements of varying density across the areas is generated from the model. The design is configured to cause the heating elements in a first sub-area of a heat blanket system to generate a first amount of heat in a third area in the areas, and to cause the heating elements in a second sub-area of the heat blanket system to generate a second, different amount of heat in a fourth area of the areas. The heating elements are printed according to the design on a blanket to manufacture the heat blanket system.