The present invention is relates to a fiber reinforced resin screw 10, 20 shaped using a resin composition containing reinforcing fiber in a resin. A pitch of threads has a length of 1.5 to 2 times of a standard pitch corresponding to an outer diameter of the threads prescribed in standards of a metric coarse screw, a unified coarse screw and a unified fine screw. An average fiber length of the reinforcing fiber is 1 to 1/3 times of the pitch of the threads in the fiber reinforced resin screw. A content rate of the reinforcing fiber is in a range of 20 to 80%. In this way, the fiber reinforced resin screw to have improved is provided in the strength of the thread.

The invention relates to an improved filament-reinforced tubular, and a method for providing such a tubular. A filament-reinforced tubular according to the invention comprises a tubular body (2), the tubular body comprising multiple fibre mats (10) encapsulated in a thermoset material (11), and is at least at one end provided with a male screw thread (3) comprising threading. According to the invention, the threading comprises a core member (12, 16). Furthermore, the threading comprises one or more fibre mats (13) that cover the core member. The one or more fibre mats are pulled between the windings of the core member by a positioning wire (14). The core member, the one or more fibre mats, and the positioning wire, are encapsulated by a, preferably thermoset, cover material (15), which cover material defines the shape of the screw thread.

A hybrid fastener comprises a composite body having a tip, and a metal sleeve surrounding and locked to the tip.

Composite fasteners have a high fraction of discontinuous, randomly oriented reinforcing fibers. A charge of thermoplastic fiber flakes are heated to melting temperature within a reservoir, flowed into multiple mold cavities and compression molded. The molded fasteners have high strength, exhibit quasi-isotropic properties and may be produced in high volume.

A threaded shaft for a ball screw comprising: a shaft of fibre-reinforced polymer material; and a helical ridge formed on an outer surface of said shaft, said helical ridge being formed from a fibre-reinforced polymer material comprising a plurality of helical fibres wound around the shaft in the same sense and grouped together to form the ridge. The helical ridge formed from grouped helical fibres all wound with the same sense provides excellent axial load carrying capability as the fibres run continuously from end to end of the shaft and can thus transmit load from end to end. This adds much greater strength than a shaft formed from plastics only. The load carrying capability of the fibre wound helical ridge can indeed approach that of existing metal threads while still being much lighter in weight.

A riser section includes two filament-reinforced tubulars and a coupling sleeve for connecting the two filament-reinforced tubulars. The coupling sleeve includes a screw thread at opposite ends for cooperating with a screw thread provided on sections of the filament-reinforced tubulars. The riser section includes two torque locks, wherein the torque locks are each mounted on one of the filament-reinforced tubulars, and are on opposite ends of the coupling sleeve. The torque locks are provided with coupling teeth extending in an axial direction. The coupling sleeve is at opposite ends provided with coupling teeth extending in the axial direction. When the tubulars are screwed into the coupling sleeve and the torque locks have been mounted to secure the rotational movement of the tubulars relative to the coupling sleeve, the coupling teeth of each of the torque locks engages the coupling teeth of the coupling sleeve such that they block rotation of the torque lock relative to the coupling sleeve and allow for movement of the torque lock relative to the coupling sleeve in the axial direction, and thus allow for elongation of the sections of the tubulars including the screw thread. The pitch of the screw thread of the tubulars increases in a direction away from the end of the tubular, and the pitch of the screw threads of the coupling sleeve increases in a direction towards the end of the coupling sleeve.

A threaded shaft for a ball screw comprising: a shaft of fibre-reinforced polymer material; and a helical ridge formed on an outer surface of said shaft, said helical ridge being formed from a fibre-reinforced polymer material comprising a plurality of helical fibres wound around the shaft in the same sense and grouped together to form the ridge. The helical ridge formed from grouped helical fibres all wound with the same sense provides excellent axial load carrying capability as the fibres run continuously from end to end of the shaft and can thus transmit load from end to end. This adds much greater strength than a shaft formed from plastics only. The load carrying capability of the fibre wound helical ridge can indeed approach that of existing metal threads while still being much lighter in weight.

Fastening devices are described. In one example, the fastening devices can be used for a landing string buoyancy solution. The landing string hardware includes a stop collar to be fitted and secured around a drill pipe and stop collar hardware to secure the stop collar together around the drill pipe. The stop collar can be secured at one end of a number of buoyancy modules placed along a longitudinal length of the drill pipe to hold them into place along the drill pipe. The stop collar can be formed from long fiber thermoplastic using extrusion-compression molding. The stop collar hardware includes a bolt having an external thread formed from long fiber thermoplastic and a nut having an internal thread formed from long fiber thermoplastic. Both the stop collar and the stop collar hardware are tested for suitability for the application of holding the buoyancy modules in place under operating conditions.

Composite fasteners have a high fraction of discontinuous, randomly oriented reinforcing fibers. A charge of thermoplastic fiber flakes are heated to melting temperature within a reservoir, flowed into multiple mold cavities and compression molded. The molded fasteners have high strength, exhibit quasi-isotropic properties and may be produced in high volume.

Composite fasteners have a high fraction of discontinuous, randomly oriented reinforcing fibers. A charge of thermoplastic fiber flakes are heated to melting temperature within a reservoir, flowed into multiple mold cavities and compression molded. The molded fasteners have high strength, exhibit quasi-isotropic properties and may be produced in high volume.