Patent classifications
B29D1/005
CONTINUOUS FIBER BONE SCREW AND METHOD OF MANUFACTURE
The present disclosure provides for a bone screw formed of continuous fibers, for example. The bone screw may include a first portion having a cylindrical shape and extending in a longitudinal direction from a first end to a second end, for example. In various embodiments, the first portion may include a thermoplastic material and/or be substantially formed of a thermoplastic material. In various embodiments, the bone screw may include a second portion coupled to the first portion and surrounding the first portion, at least partly, for example. In various embodiments, the second portion may include a plurality of layers, each layer comprising a continuous fiber material, for example. In various embodiments, the continuous fibers may be oriented longitudinally, diagonally, helically, radially, etc. In various embodiments, the second portion may define an exposed thread pattern and a leading tip.
FIBER REINFORCED RESIN SCREW
The present invention is relates to a fiber reinforced resin screw 10, 20 shaped using a resin composition containing reinforcing fiber in a resin. A pitch of threads has a length of 1.5 to 2 times of a standard pitch corresponding to an outer diameter of the threads prescribed in standards of a metric coarse screw, a unified coarse screw and a unified fine screw. An average fiber length of the reinforcing fiber is 1 to ⅓ times of the pitch of the threads in the fiber reinforced resin screw. A content rate of the reinforcing fiber is in a range of 20 to 80%. In this way, the fiber reinforced resin screw to have improved is provided in the strength of the thread.
TUBULAR WITH SCREW THREAD
The invention relates to an improved filament-reinforced tubular, and a method for providing such a tubular. A filament-reinforced tubular according to the invention comprises a tubular body (2), the tubular body comprising multiple fibre mats (10) encapsulated in a thermoset material (11), and is at least at one end provided with a male screw thread (3) comprising threading. According to the invention, the threading comprises a core member (12, 16). Furthermore, the threading comprises one or more fibre mats (13) that cover the core member. The one or more fibre mats are pulled between the windings of the core member by a positioning wire (14). The core member, the one or more fibre mats, and the positioning wire, are encapsulated by a, preferably thermoset, cover material (15), which cover material defines the shape of the screw thread.
FIBER REINFORCED BIOCOMPOSITE THREADED IMPLANTS
A threaded medical implant comprising a biocomposite, said biocomposite comprising a polymer and a plurality of reinforcement fibers, wherein a weight percentage of a mineral composition within the biocomposite medical implant is in the range of 30-60%, wherein an average diameter of said fibers is in a range of 1-100 microns, said medical implant being threaded with a plurality of threads; wherein said fibers comprise a plurality of helical fibers and a plurality of longitudinal fibers; wherein a weight to weight percent ratio of said helical to said longitudinal fibers is from 90:10 to 10:90.
Fiber reinforced biocomposite threaded implants
A threaded medical implant comprising a biocomposite, said biocomposite comprising a polymer and a plurality of reinforcement fibers, wherein a weight percentage of a mineral composition within the biocomposite medical implant is in the range of 30-60%, wherein an average diameter of said fibers is in a range of 1-100 microns, said medical implant being threaded with a plurality of threads; wherein said fibers comprise a plurality of helical fibers and a plurality of longitudinal fibers; wherein a weight to weight percent ratio of said helical to said longitudinal fibers is from 90:10 to 10:90.
COMPOSITE BALL SCREW
A threaded shaft for a ball screw comprising: a shaft of fibre-reinforced polymer material; and a helical ridge formed on an outer surface of said shaft, said helical ridge being formed from a fibre-reinforced polymer material comprising a plurality of helical fibres wound around the shaft in the same sense and grouped together to form the ridge. The helical ridge formed from grouped helical fibres all wound with the same sense provides excellent axial load carrying capability as the fibres run continuously from end to end of the shaft and can thus transmit load from end to end. This adds much greater strength than a shaft formed from plastics only. The load carrying capability of the fibre wound helical ridge can indeed approach that of existing metal threads while still being much lighter in weight.
Composite ball screw
A threaded shaft for a ball screw comprising: a shaft of fibre-reinforced polymer material; and a helical ridge formed on an outer surface of said shaft, said helical ridge being formed from a fibre-reinforced polymer material comprising a plurality of helical fibres wound around the shaft in the same sense and grouped together to form the ridge. The helical ridge formed from grouped helical fibres all wound with the same sense provides excellent axial load carrying capability as the fibres run continuously from end to end of the shaft and can thus transmit load from end to end. This adds much greater strength than a shaft formed from plastics only. The load carrying capability of the fibre wound helical ridge can indeed approach that of existing metal threads while still being much lighter in weight.
MEMBER HAVING SCREW THREAD MADE FROM CARBON FIBER-REINFORCED COMPOSITE MATERIAL
A member with threads is provided that is made of a carbon-fiber-reinforced composite material with improved strength. Carbon fibers each extending in the axial direction across at least two threads appearing in a longitudinal cross section are embedded in the at least two threads in a zigzag manner along the surface shape of the at least two threads appearing in a longitudinal cross section. Preferably, the member is a nut, where the above-described structure is embedded in the threads of the female threadform of the nut, thereby providing a nut that is lightweight and exhibits improved strength.
SEMIFINISHED PRODUCT FOR PRODUCING A FIBER-REINFORCED COMPOSITE ELEMENT HAVING A FASTENING HOLE OR A FASTENING PROTRUSION, COMPOSITE ELEMENT AND METHOD FOR PRODUCING A COMPOSITE ELEMENT
The invention relates to a composite element having fibers embedded in a hardened resin and an insert piece likewise embedded in the resin, which insert piece has a head and a tip. A pin is provided between the head and the tip, the pin extending along a longitudinal axis extending from the head to the tip, wherein a fastening hole is defined by the head, and/or a fastening protrusion extends from the head. A recess defined by the pin, at which recess is presented a holding surface facing the head and forming an angle with the longitudinal axis of >0 and <180.
Fastening devices for landing string buoyancy and other solutions
Fastening devices are described. In one example, the fastening devices can be used for a landing string buoyancy solution. The landing string hardware includes a stop collar to be fitted and secured around a drill pipe and stop collar hardware to secure the stop collar together around the drill pipe. The stop collar can be secured at one end of a number of buoyancy modules placed along a longitudinal length of the drill pipe to hold them into place along the drill pipe. The stop collar can be formed from long fiber thermoplastic using extrusion-compression molding. The stop collar hardware includes a bolt having an external thread formed from long fiber thermoplastic and a nut having an internal thread formed from long fiber thermoplastic. Both the stop collar and the stop collar hardware are tested for suitability for the application of holding the buoyancy modules in place under operating conditions.