Methods and apparatus are provided for eyeglass lens made using a solution casting process. The method may include providing a first soluble polymer solution. The method may include providing a first dye solution including at least one dye. The method may include adding the first dye solution to the first soluble polymer solution to form a first dyed solution. The method may include casting the first dyed solution to form a first film. The method may include providing a second soluble polymer solution. The method may include providing a second dye solution comprising at least one dye. The method may include adding the second dye solution to the second soluble polymer solution to form a second dyed solution. The method may include casting the second dyed solution onto the first film to form a two-layer film. The method may include laminating or casting the two-layer film to the eyeglass lens.

An optical assembly (200) including an encapsulated multilayer optical film (250). Methods of making and using such optical assemblies also are disclosed.

Techniques are described for applying an edge sealant to the edge of a multi-layer optical device. In particular, embodiments provide an apparatus that performs a precision measurement of the perimeter of an eyepiece, applying the edge sealant (e.g., polymer) based on the precision-measured perimeter, and subsequently cures the edge sealant, using ultraviolet (UV) light that is directed at the edge sealant. The curing process may be performed within a short time following the application of the edge sealant, to ensure that any wicking of the edge sealant between the layers of the eyepiece is controlled to be no greater than a particular depth tolerance. In some examples, the edge sealant is applied to the optical device prevent, or at least reduce, the leakage of light from the optical device, and also to ensure and maintain the structure of the multi-layer optical device.

An ophthalmic substrate conveyor and method of conveying ophthalmic substrates for vacuum deposition utilizes gravity and impulse action energy to convey an ophthalmic substrate to an adjacent vacuum deposition machine, for coating the ophthalmic substrate with an ophthalmic substance through physical vapor deposition. The conveyor provides a spring-loaded lens wheel that selectively retains the ophthalmic substrate during coating. The lens wheel rides a pair of inclined rails, urged by gravity, to a vacuum deposition machine that coats HEV absorbing material onto ophthalmic substrate. An escapement mechanism subassembly transfers impulse action energy to the lens wheel to regulate the speed and direction of the lens wheel across the inclined rails. A rotation servomechanism senses and rotates the lens wheel to the desired orientation during coating. A ring spreader actuator engages springs in the lens wheel to clamp and release the ophthalmic substrate. A control unit regulates servomechanism and ring spreader actuator.

Disclosed are methods of preparing lens arrays, display apparatuses, and methods of preparing display apparatuses. A method of preparing a lens array includes: forming a hybrid film on a base substrate, the hybrid film including first hybrid sub-films arranged in an array and a second hybrid sub-film, and a contact angle of a liquid on a surface of the first hybrid sub-film being less than a contact angle of the liquid on a surface of the second hybrid sub-film; coating the hybrid film with a photo-curable resin to form liquid droplets arranged in an array, the liquid droplets being lens-shaped and located on the first hybrid sub-films, respectively; and photo-curing the photo-curable resin to obtain lenses arranged in an array, the lenses being located on the first hybrid sub-films, respectively.

An ophthalmic lens is provided. The ophthalmic lens includes a first optical surface, an opposing second optical surface and an edge surface connecting the first optical surface and the second optical surface, wherein the edge surface is planar. The ophthalmic lens further includes a first layer disposed on the edge surface, wherein the first layer includes a coating material effective to reduce a reflection caused by a profile of the edge surface, and wherein (a) the first layer defines a structural element for fastening the ophthalmic lens to an eyewear frame, or (b) the ophthalmic lens further includes a second layer disposed on the first layer, wherein the second layer defines a structural element for fastening the ophthalmic lens to an eyewear frame. A method of manufacturing the ophthalmic lens and an eyewear including the ophthalmic lens are also provided.

An ophthalmic contact lens configured to treat color vision deficiency is presented herein. The contact lens includes a tinted region containing either or both of a first dye that is configured to absorb at least 50% of incident light in a spectral band between 480 nanometers to 500 nanometers and a second dye that is configured to absorb at least 50% of incident light in a spectral band between 550 nanometers to 580 nanometers. A method of manufacturing such a contact lens and a process of forming an ophthalmic contact lens by an additive manufacturing process is also presented.

A method of forming an ophthalmic contact lens using an additive manufacturing apparatus is presented herein. The method providing a first solution comprising HEMA, PEGDA, and a photoinitiator, forming a support structure on a planar print bed of the additive manufacturing apparatus by depositing a first plurality of layers of the first solution and curing the first plurality of layers, and forming an ophthalmic contact lens on the support structure by depositing a second plurality of layers of the first solution and curing the second plurality of layers. The second plurality of layers are arranged such that a disc of the ophthalmic contact lens is oriented generally perpendicular to the planar print bed of the additive manufacturing apparatus.

A method for manufacturing a free-form optical component in an injection unit and a painting tool including at least one cavity. Initially, the manufacturing of the free-form optical component as a cover plate takes place by injection molding or injection embossing of a transparent plastic material in the injection unit. The introduction then takes place of a laser-transparent, opaque paint material into a one-sided gap between the cover plate and a boundary of the first cavity of the painting tool. The treated cover plate is turned into a second cavity of the painting tool and the introduction of a self-healing paint layer into the second cavity takes place in such a way that a gap surrounding the treated cover plate is completely filled by the self-healing plastic material and surrounds the free-form optical component.

A spectacle lens has, starting from the object-sided front surface of the spectacle lens to the opposite rear-side of the spectacle lens, at least a) one component A including at least one functional layer F.sub.A and/or an ultrathin glass, b) one component B including at least one polymer material and, c) one component C, including at least one functional layer F and/or an ultrathin glass. A method, in particular a 3D printing method, for producing the spectacle lens is also disclosed.