B29D11/00721

Methods for forming image transport layers for electronic devices

An electronic device may have a housing with a display. A protective display cover layer for the display may have an image transport layer such as an image transport layer formed from Anderson localization material. Anderson localization material may be formed using equipment such as heated molds, extrusion equipment, fusion tools, and fiber drawing equipment. The materials used to form a block of Anderson localization material may be polymers or other transparent materials. Elevated temperatures such as temperatures above the melting points of the polymers may be used during extrusion, fusion, drawing, and other operations.

Production Method and Corresponding Structures of Compound Light-Guide Optical Elements
20220390665 · 2022-12-08 ·

A method of fabricating a compound light-guide optical element (LOE) is provided. A bonded stack of a plurality of LOE precursors and a plurality of transparent spacer plates alternating therebetween is bonded to a first optical block having a plurality of mutually parallel obliquely angled internal surfaces. The block is joined to the stack such that first plurality of partially reflective internal surfaces of the block is non-parallel to the internal surfaces of the LOE precursor. After bonding, a second optical is thereby formed. At least one compound LOE is sliced-out of the second optical block by cutting the second block through at least two consecutive spacer plates having a LOE precursor sandwiched therebetween.

METHOD FOR PRODUCING PLASTIC OPTICAL FIBER
20220373758 · 2022-11-24 · ·

A method for producing a plastic optical fiber including a step of dispersing a pigment in a curable composition containing an active-energy-ray-curable resin and the pigment, and a step of forming a coloring member made from a cured product of the curable composition by applying the curable composition on a peripheral surface of a plastic optical fiber body. The curable composition has a viscosity of 2,000 mPa or more and 3,000 mPa or less at 25° C. In the step of dispersing the pigment, the curable composition is charged into an airtight container having a circular tubular shape with an axis A1 and the airtight container is rotated around the axis A1 intersecting with a vertical line at a circumferential velocity of 0.02 m/sec or more and 0.2 m/sec or less.

HIGH RESOLUTION AND HIGH FLEXIBILITY FIBER OPTICAL CABLES AND MICROFABRICATION METHODS FOR MAKING SAME

The present disclosure relates to methods of forming a fiber optic core, and a fiber optic component with a highly uniform cladding covering the fiber optic core. In one microfabrication process a first sacrificial tubing is provided which has a predetermined inner diameter. A quantity of a curable polymer is also provided. The first sacrificial tubing is at least partially filled with the curable polymer. The curable polymer is then cured. The first sacrificial tubing is then removed to produce a finished fiber optic core. Additional operations may be performed by which the fiber optic core is placed inside a thermoplastic tubing, which is itself placed inside a sacrificial heat shrink. Heat is applied to reflow the thermoplastic tubing around the fiber optic core, thus forming a highly uniform thickness cladding. When the sacrificial heat shrink tubing is removed a finished fiber optic component is present. Additional microfabrication methods are disclosed which involve dip coating a pre-formed fiber optic core in a polymer, and then curing the polymer to form a finished fiber optic component with a uniform thickness cladding.

OPTICAL FIBER FROM A SINGLE POLYMER
20230117022 · 2023-04-20 · ·

A system for producing a multicore optical fiber includes a source of electromagnetic radiation in a spectral range that is suitable for inducing photopolymerization of a transparent polymer. An arrangement of one or more optical components is configured to concurrently focus the radiation that is emitted by the source on a plurality of elongated regions of the transparent polymer so as to photopolymerize the transparent polymer solely in the elongated regions to increase the index of refraction of the elongated regions such that in the optical fiber that is formed of the transparent polymer after the elongated regions are photopolymerized, each of the elongated regions functions as a core of the optical fiber and regions of the transparent polymer that surround the elongated regions function as a cladding of each of the cores.

Production method and corresponding structures of compound light-guide optical elements
11630260 · 2023-04-18 · ·

A method of fabricating a compound light-guide optical element (LOE) is provided. A bonded stack of a plurality of LOE precursors and a plurality of transparent spacer plates alternating therebetween is bonded to a first optical block having a plurality of mutually parallel obliquely angled internal surfaces. The block is joined to the stack such that first plurality of partially reflective internal surfaces of the block is non-parallel to the internal surfaces of the LOE precursor. After bonding, a second optical is thereby formed. At least one compound LOE is sliced-out of the second optical block by cutting the second block through at least two consecutive spacer plates having a LOE precursor sandwiched therebetween.

AN OPTICAL LIGHT GUIDE ELEMENT AND A METHOD FOR MANUFACTURING
20170299810 · 2017-10-19 ·

The present invention relates to an optical light guide element having a first end section with a light entrance area designed for facing a light source and having a second end section with a light exit area designed for facing a light target area, wherein the light exit area is defined by a second surface area on the optical light guide element which faces a light target area, and wherein the light entrance area is defined by a first surface area on the optical light guide element which faces the light source, wherein the first end section comprises a first inclined surface area which forms an acute angle with the first surface area of the light entrance area, wherein the second end section forms a second inclined surface area which encloses an acute angle with the surface area of the light exit area, characterized in that said first surface area on the optical light guide element which faces the light source comprises a first replicated polymer lens.

Antiresonant hollow core fibre, preform therefor and method of fabrication
11668871 · 2023-06-06 · ·

A shaped tube (50,51) for use as a component in the fabrication of an antiresonant hollow core optical fibre, the shaped tube having a side wall with a transverse cross-sectional shape comprising a number of major curved portions (52) alternating with the same number of minor substantially straight portions (54), each curved portion (52) having an inwardly curving shape, and each straight portion (54) being equidistant from a central longitudinal axis of the shaped tube (50,51).

OPTICAL FIBER RIBBON, METHOD FOR MANUFACTURING OPTICAL FIBER RIBBON, AND UV-CURABLE RESIN COMPOSITION USED FOR FORMATION OF CONNECTION PARTS IN INTERMITTENTLY CONNECTED OPTICAL FIBER RIBBON
20170285287 · 2017-10-05 · ·

Disclosed is a method for manufacturing an intermittently connected optical fiber ribbon that includes a plurality of optical fibers arranged side by side, and connection parts arranged intermittently and each connecting two adjacent optical fibers. The method involves: a step of applying, between the optical fibers, a UV-curable resin including a siloxane structure in its molecule; a step of removing a portion of the UV-curable resin applied between the optical fibers; and a step of irradiating the UV-curable resin between the optical fibers with UV rays and forming the connection parts.

High-density optical fiber ribbon with cladding-strengthened glass optical fibers in a common protective coating and fiber ribbon interconnects employing same

A high-density optical fiber ribbon is formed by two or more cladding-strengthened glass optical fibers each having an outer surface and that do not individually include a protective polymer coating. A common protective coating substantially surrounds the outer surfaces of the two or more cladding-strengthened glass optical fibers so that the common protective coating is common to the two or more cladding-strengthened glass optical fibers. A fiber ribbon cable is formed by adding a cover assembly to the fiber ribbon. A fiber ribbon interconnect is formed adding one or more optical connectors to the fiber ribbon or fiber ribbon cable. Optical data transmission systems that employ the fiber ribbon to optically connect to a photonic device are also disclosed. Methods of forming the cladding-strengthened glass optical fibers and the high-density optical fiber ribbons are also disclosed.