A method of forming a mold insert used to produce an intraocular lens (IOL) mold is disclosed herein. The method includes providing stock material and cutting the stock material, which includes multiple cutting steps. The cutting steps are performed on transitional regions of supporting portions of the mold insert. Peripheral surfaces of the mold insert have varying roughness values, and supporting portions of the mold insert have a greater roughness than the optical portion of the mold insert. An IOL is also disclosed herein that is formed using an IOL mold that is injection molded using the mold insert. A method of forming the IOL is also disclosed herein.

Disclosed is a method for manufacturing an ophthalmic article including a substrate and a functional wafer securely fastened to a first curved face of the substrate, the manufacturing method including the steps of providing the functional wafer preformed according to a first desired shape, the preformed functional wafer having a first preformed face intended to be applied on the first curved face of the substrate, the first preformed face being defined by first geometrical characteristics; determining second geometrical characteristics of the first curved face of the substrate to be manufactured according to the first geometrical characteristics of the first preformed face of the preformed functional wafer; manufacturing the first curved face according to the second geometrical characteristics determined; fixing the preformed functional wafer to the manufactured substrate by applying the first preformed face on the first curved face in order to form the ophthalmic lens.

A set includes a molding device having a molding face having the same shape as a contact face of the blocking device. A removable overlay of rigid material has a first face attached to a first face of the semi-finished optical element and a second face opposite to the first face having the same shape as the contact face of the blocking device, the set being configured for having a first subset configuration in which the second face of the removable overlay is in molding contact with the molding face of the molding device, then a second subset configuration in which the second face of the removable overlay is free and then a third subset configuration in which the second face of the removable overlay is retained in contact with the contact face of the blocking device.

In certain embodiments, a system for making an implant for an eye comprises a laser, a camera, and a computer. The laser emits a laser beam to shape a material. The camera generates one or more images to monitor shaping of the material. The computer stores a pattern for the implant, which is designed to provide refractive treatment for the eye; sends instructions to the laser to control the laser beam to shape the material according to the pattern; assesses the images from the camera according to the pattern; and adjusts the instructions in response to the images.

A device and a method for processing, in particular edge processing, an optical lens, wherein the device has a measuring system, a processing system, a loading system, an unloading system, an intermediate conveyor, and a belt conveyor. The loading system is arranged between the measuring system and the processing system. The unloading system is arranged on the opposite side of the processing system. A lens that is to be processed is picked up and oriented at the optical reference point that is determined by the measuring system in order to determine as precisely as possible the blocking point for the subsequent processing. The loading system and unloading system each have a linearly movable swiveling system with linearly movable suction devices arranged therein. The processing system is designed for the simultaneous processing of two lenses.

A blocking unit for a block piece for a spectacle lens comprising a block piece reception body with a reception surface adapted to receive a block piece with a spectacle lens to be blocked and a bottom surface opposite the working surface, and a plurality of light sources fixedly mounted to the block piece reception body. A process of curing a lens on a block piece. The process comprises the steps of defining, in a controller, a pattern of illumination, and sequentially turning on and off the light sources from a plurality of first light sources and optional second light sources based on the determined pattern, for curing a material between the lens and the block piece.

The invention provides a method for manufacturing an ophthalmic article having at least one optical function and at least one predetermined transmission parameter, comprising the steps (102) of surfacing at least a first face of a first body of said article, made from a first material, according to a first geometry determined for providing said predetermined transmission parameters; and surfacing (103) at least a second face of a second body of said article, made from a second material, according to a second geometry determined at least according to said first geometry, for providing said optical.

Method for determining a position of an optical lens member placed on a lens blocking ring (22). A reference system, blocking ring data, and optical lens member surface data are provided. Position parameters are provided defining a position of a reference point of the surface of the lens member with respect to the main plane of the reference system and an orientation, about the main axis of said placed surface at said reference point. The position of the placed surface is determined according to the position parameters. During a repositioning step (S6) the placed surface is virtually translated and rotated. During an altitude determination step (S7) a difference in position between the blocking ring and the placed surface is determined. The repositioning and altitude determining steps (S6, S7) are repeated so as to minimize the difference in position between the blocking ring and the placed surface.

A blocked lens assembly suitable for on-block processing and cleaning includes a blocked lens and a sealing member disposed on at least a portion of an edge and/or surface defined by the blocked lens. The blocked lens further includes a lens blank having a front surface and a back surface, a lens blocking piece to hold the lens blank while processing the back surface of the lens blank, and an adhesive layer, disposed between the front surface of the lens blank and the lens blocking piece, to affix the lens blank to the lens blocking piece. The sealing member protects the blocked lens so as to facilitate cleaning of the blocked lens while the lens blocking piece is affixed to the front surface of the lens blank

A method includes: providing lens blank data relating to the first, second and peripheral blank surfaces of the lens blank; providing optical lens data relating to the first, second and peripheral optical surfaces of the optical lens; virtually positioning the optical lens in the lens blank in a position so that at least one of the first optical surface or the second optical surface is included within the lens blank; evaluating a manufacturing prism cost function, the machining prism cost function corresponding to a weighed sum of the first manufacturing prism to be used when blocking the lens blank on the second surface to machine the first optical surface and of the second manufacturing prism to be used when blocking the lens blank on the first optical surface to machine the second optical surface. The positioning and evaluation steps are repeated so as to minimize the manufacturing prism cost function.