A method for operating a coating system for producing layer systems includes the steps of: (i) coating a layer system in a coating facility; (ii) determining a spectral actual measuring plot for the layer system in an optical measuring system; (iii) determining an actual data set by fitting a simulation target measuring plot to the actual measuring plot; (iv) determining actual layer parameters as computed actual layer parameters from the simulation target measuring plot by simulation of the layer system using the actual data set; (v) outputting the actual data set and the computed actual layer parameters at least to a decision system; (vi) providing quality requirement data; and (vii) deciding on an approval of the layer system in the decision system on the basis of a comparison of at least the actual data set, the computed actual layer parameters and. the quality requirement data. A coating system for producing layer systems is also disclosed.

Use of high resolution environmental scanning electron microscopy to capture images of contact lens coating layers, enabling measurement of the coating thickness and structures of the coating layer to be precisely characterized. The coating layer can be directly visualized and quantitatively measured. Furthermore, controlled environments of varying temperatures and varying levels of relative humidity can be established in environmental scanning electron microscopy, such that the dynamic changes of the coating in such conditions can be imaged and measured. The controlled environments can be set up to mimic either the manufacturing process conditions, or be set up to simulate lens-on-eye conditions.

A lens inspection module comprises: a lens insertion station, at least one lens inspection station, and a lens removal station as well as a closed-loop transportation rail, a cuvette transportation shuttle with a plurality of inspection cuvettes, and a self-driving cleaning shuttle for cleaning the rail. Cleaning shuttle comprises a driving unit a cleaning head, a suction unit, and a tube connecting cleaning head and suction unit. Cleaning head is spaced apart from suction unit and driving unit in the transportation direction and is pivotally arranged about a pivot axis. Cleaning head may comprise a distance sensor for detecting the distance between cleaning shuttle and transportation shuttle. Driving unit is configured to change the speed of the self-driving cleaning shuttle when the distance between the cleaning shuttle and the transportation shuttle is shorter than a predetermined threshold distance.

Disclosed herein are methods for quantifying contact lens deposition. An example method may comprise disposing a contact lens sample in a fluid well. The example method may comprise disposing a volume of tear fluid in the well with the contact lens sample. The example method may comprise capturing pre-rinse images of the contact lens sample. The example method may comprise rinsing the contact lens sample. The example method may comprise capturing post-rinse images of the contact lens after the rinsing. The example method may comprise determining, using one or more of the tear images or the post-rinse images, a deposition metric. The example method may comprise outputting the deposition metric.

An automated production line for the production of ophthalmic lenses comprises: a production line front end (1) comprising: a first injection-molding machine (10) and a second injection-molding machine (12) a casting module (14) comprising a filling station (144) and a capping station (145); a stacking module (15) and a curing module (16); a destacking module (17) and a demolding and delensing module a production line back end (2) comprising: a scalable treatment module (20); an inspection module (21); a primary packaging module (22),

Wherein the first and second injection-molding machines allow for a quick exchange of the tooling plates used in the injection molding machine without the need to decrease the temperature of the injection molding machine by pre-configured tooling plates.

An automated production line for the production of ophthalmic lenses comprises: a production line front end (1) comprising: a first injection-molding machine (10) and a second injection-molding machine (12) a casting module (14) comprising a filling station (144) and a capping station (145); a stacking module (15) and a curing module (16); a destacking module (17) and a demolding and delensing module a production line back end (2) comprising: a scalable treatment module (20) comprising a number of liquid baths for a liquid bath treatment of the cured lenses (CL) carried by the treatment carrier tray (200) to obtain the ophthalmic lenses, wherein the number of liquid baths are reduced or increased pending on the number of ophthalmic lenses concurrently produced by the production lines.

An automated production line for the production of ophthalmic lenses comprises: a production line front end (1) comprising: a first injection-molding machine (10) and a second injection-molding machine (12) a casting module (14) comprising a filling station (144) and a capping station (145); a stacking module (15) and a curing module (16); a destacking module (17) and a demolding and delensing module a production line back end (2) comprising: an inspection module (21);
Wherein the inspection module comprising a rail system in which self-driving shuttles carrying the inspection cuvettes are arranged on a closed-loop rail, wherein the rail system can be adapted to the available space in the production plant/hall using curves and straight portions in the manner known from a model railway.

An automated production line for the production of ophthalmic lenses comprises:

a production line front end comprising: a first and a second injection-molding machine, a casting module, a filling station and a capping station, a stacking module and a curing module, a destacking module and a demolding and delensing module

a production line back end comprising:

a treatment module,

an inspection module,

wherein self-driving shuttles in the inspection module can form a queue and act as a buffer for the primary packaging module if an interruption of the primary packaging module and variations of the cycle time in the primary packaging module are buffered so that the extraction module is able to operate largely independently from the upstream and downstream components of the manufacturing line.

An automated production line for the production of ophthalmic lenses comprises:

a production line front end (1) comprising: a first injection-molding machine (10) and a second injection-molding machine (12) a casting module (14) comprising a filling station (144) and a capping station (145); a stacking module (15) and a curing module (16); a destacking module (17) and a demolding and delensing module

a production line back end (2) comprising:

a treatment module (20),

an inspection module (21),

wherein the production line has the easy adaptability of curing times and temperatures, and in the capability of using different treatment liquids and treatment times in the extraction module to achieve the product flexibility.

A dyeing data management method is performed between dyeing systems disposed at different locations. The method includes a first dyeing step of dyeing a lens in a first dyeing system, a first acquisition step of acquiring first result color information of the lens dyed in the first dyeing system, a dyeing data creation step of creating dyeing data based on a discharge amount of dye in the first dyeing step and the first result color information, a data provision step of providing the dyeing data for dyeing a lens to a predetermined color from the first dyeing system to a second dyeing system, a second dyeing step of performing dyeing of a lens according to the provided dyeing data in the second dyeing system, and a second acquisition step of acquiring second result color information of the lens dyed in the second dyeing system.