A method of manufacturing a test tire and a method of setting a tread removal shape include, moving an outline of a tread surface to set a remaining groove outline, setting a point B at the intersection of a line segment extending radially from a point A, on the tread surface at a position corresponding to 70% to 80% of the tread width, and the remaining groove outline, setting the remaining groove outline farther inward than point B as a first removal reference line, setting a line passing through point B and a point L, where a straight line yielded by a tangent to the tread surface at point A being translated to point B as a second removal reference line, and removing a portion of the tread, with reference to a tread removal shape defined by the first removal reference line and the second removal reference line.

In a tire uniformity testing apparatus which measures uniformity of a tire by measuring a load applied to the tire pressed against a rotary drum, a load estimation model is generated which is used to control a pressing position of the rotary drum, and generates a load estimation model indicating a relation between the pressing position of the tire with respect to the rotary drum and the load applied to the tire. The load estimation model is generated by: holding the tire in which uniformity has already been measured for each characteristic value; acquiring a nominal model depending on the characteristic value of the tire; and generating based on the acquired nominal model.

A tire uniformity testing apparatus (1) measures uniformity of a tire (T) by measuring a load generated on the tire (T) pressed against a rotating rotary drum (2). A load model used to control a pressing position of the rotary drum (2) and express a relation between the pressing position of the tire (T) against the rotary drum (2) and a tire load generated in the tire (T) is configured to successively measure the tire load, while changing the pressing position of the tire (T) against the rotary drum (2), and to estimate the tire load using the measured value of the measured tire load.

Methods and systems for improving the uniformity of a tire are provided. More particularly, one or more parameters of a measurement process harmonic contributing to uniformity measurements performed for a tire can be identified. The measurement process harmonic can be a process harmonic effect associated with the acquisition of uniformity measurements of a tire, such as a process harmonic effect associated out-of-roundness of a road wheel used to load a tire during uniformity measurement in a uniformity measurement machine. The measurement process harmonic can result solely from the acquisition of uniformity measurements and may not contribute to actual tire non-uniformity. Once identified, the one or more parameters associated with the measurement process harmonic can be used to correct the uniformity measurements of the tire to account for the measurement process harmonic. Tire manufacture can then be modified to improve tire uniformity based on the corrected measurements.

Methods and systems for improving the uniformity of a tire are provided. More specifically, one or more characteristics of a composite uniformity parameter can be determined from harmonic magnitudes associated with a plurality of harmonics of the composite uniformity parameter. For instance, a range of a composite uniformity parameter and/or a distribution of amplitudes of a composite uniformity parameter for a set of tires can be determined from harmonic magnitudes associated with selected harmonics of the composite uniformity parameter. According to example aspects of the present disclosure, the one or more characteristics of the composite uniformity parameter can be determined using Weibull distributions of the harmonic magnitudes. Once identified, the one or more characteristics can be used to modify tire manufacture to improve tire uniformity.

Methods and systems for improving the uniformity of a tire 200 are provided. More particularly, a magnitude of a uniformity parameter can be obtained for each tire in a set of a plurality of tires. The magnitudes associated with the set of tires can be transformed according to a probability distribution function (e.g. a Weibull distribution function) to obtain a set of transformed magnitudes. Parameters associated with a probability distribution function can be estimated based at least in part on the transformed magnitudes. Parameters associated with the probability distribution function can be used to determine data indicative of a measurement error in the uniformity measurements attributable to a measurement process harmonic. The data indicative of the measurement error can be used to correct uniformity measurements obtained for tires and to modify tire manufacture based at least in part on the corrected measurements.

An apparatus for detecting and checking defects on a tire at the end of a production process, the apparatus comprising a workstation comprising a workbench comprising a rotating table for supporting a tire; a profilometer; a high-resolution color linear camera for scanning outer surfaces of tire tread and tire shoulders; mechanical supports for the profilometer and color linear camera; a data processor for storing and processing data detected by the profilometer and the color linear camera means, for providing a three-dimensional model of a tire, and for management of a database including parameters referring to surface characteristics of defect-free tires; an interface for facilitating interaction between an operator and the apparatus; wherein the profilometer and the color linear camera are configured to operate simultaneously and perform a full scan of all the profiles of inner and outer surfaces of a tire while the tire is in rotation at a controlled speed on the rotating table; and wherein the data processor is adapted to define and classify defects detected, by comparing parameters detected by the profilometer and the color linear camera to at least one corresponding parameter of a defect-free tire of a same type as a tire being tested.

A plant (2) for building tyres comprises a system for managing initial components (3); a system for managing the manufacturing of semi-finished products (4) starting from one or more initial components; a system for managing the building of a green tyre (5) starting from one or more semi-finished products; a system for managing the curing of said green tyre (6). The logical set of a control unit (8) for the plant (2) and/or of one or more from among control units (8a-8e) for the management systems (3-6) and/or of a automatic visual control system (7) is programmed for controlling at least two parameters, assigning to each of these a quality index (I), discarding a tyre being processed when a quality index (I) corresponding to said discard level (5) is assigned to at least one of said parameters and feedbacking the control result of at least one parameter in order to verify the quality index (I) of the parameters.

A tire comprises an inner surface defining and facing an inner hollow space, an outer surface pointing away from the inner hollow space. A method of processing the tire comprises identifying the position of a first feature on the outer surface and cleaning a surface portion of the inner surface of the tire, wherein the surface portion has a first predetermined position relative to the position of the first feature on the outer surface. A separate element is attached with its attachment surface to the surface portion, wherein a ratio of a size of the surface portion over a corresponding size of the attachment surface is smaller than 10.

A process for balancing a rim and tire, which comprises first balancing the rim, then mounting the tire, properly inflating it and balancing a second time to determine the location and weight of balancing required. The tire and rim are then indexed with marks to indicate where the balancing weights should be placed. These indexing marks will be used at the remounting stage to assure proper balancing. The tire is then deflated and removed from the rim and the correct mass rubberized weights are vulcanized to the internal surface of the tire sidewall at the indexing mark and on the opposite sidewall across from the indexing mark. The tire is then installed back on the rim with the indexing marks lined up next to each other. The tire is re-inflated and the balance re-checked with a spin balancing machine.