Systems and methods of buffing tire casings are provided. A tire buffing machine includes a tire hub assembly selectively rotating a mounted casing, a buffer configured to buff the casing, a tire belt detection apparatus having two or more sensors to detect a first belt depth of one or more belts at a first lateral position in a tire casing and a second belt depth of the one or more belts at a second lateral position within the tire casing, and an electronic controller. The controller determines the first belt depth and the second belt depth using a belt detection apparatus having two or more sensors of the belt detection apparatus and adjusts the operation of the buffer based on the first belt depth or the second belt depth.

A method of manufacturing a test tire and a method of setting a tread removal shape include, moving an outline of a tread surface to set a remaining groove outline, setting a point B at the intersection of a line segment extending radially from a point A, on the tread surface at a position corresponding to 70% to 80% of the tread width, and the remaining groove outline, setting the remaining groove outline farther inward than point B as a first removal reference line, setting a line passing through point B and a point L, where a straight line yielded by a tangent to the tread surface at point A being translated to point B as a second removal reference line, and removing a portion of the tread, with reference to a tread removal shape defined by the first removal reference line and the second removal reference line.

Method and station for the skiving of the equatorial surface of the casing of a pneumatic tire during a retreading process of the same pneumatic tire; the old worn tread is removed from the pneumatic tire in order to expose the equatorial surface of the casing of the pneumatic tire; the presence of any damage on the equatorial surface of the casing is identified by capturing a three-dimensional profile of the equatorial surface of the casing by means of a laser type profilometer and by analyzing the same three-dimensional profile; and the equatorial surface of the casing is skived where there is damage resulting from the formation of craters on the equatorial surface.

A dual tire buffing apparatus includes a turntable having a first end and an opposite second end. The turntable is rotatable about a central axis between first and second positions. A first expandable hub is rotatably coupled to the turntable proximate the first end. The first expandable hub is configured to receive a first tire casing. A second expandable hub is rotatably coupled to the turntable proximate the second end. The second expandable hub is configured to receive a second tire casing. A rasp head is positioned to operatively engage the first tire casing on the first expandable hub when the turntable is in the first position to perform a buffing operation on the first tire casing, and to operatively engage the second tire casing on the second expandable hub when the turntable is in the second position to perform a buffing operation on the second tire casing.

A method of manufacturing a tread band includes providing a mold having one or more protrusions extending outward in a first direction away from a bottom surface of the mold. At least a first one of the protrusions includes a tip feature extending outward in the first direction. Rubber material is introduced into the mold. A first surface of the rubber material opposite the bottom surface covers the tip feature. The rubber material is compressed into the mold. The compressed rubber material covers the tip feature. The mold is released from the rubber material to form a tread band. The tread band has one or more grooves in a second surface opposite the first surface. The one or more grooves correspond to the one or more protrusions in the mold. A first groove corresponding to the first protrusion includes a vent corresponding to the tip feature in the mold.

A method of manufacturing a tread for agricultural tires, the method comprising providing an agricultural tire casing, providing a cured rubber component having first and second planar surfaces, providing a plurality of cushion gums, wherein the plurality of cushion gums contains a cure system comprising a stable dinitrile oxide compound, providing a plurality of lugs, and forming an agricultural tread composite by mating the lugs to a planar surface of the cured rubber component using the cushion gum.

A process for retreading a tire, the process comprising the steps of providing a tire casing; providing a cured rubber component having first and second planar surfaces, where the first planar surface includes a tread pattern; providing a cushion gum, wherein the cushion gum is a composition including a functional polymer including at least one functional group, and a crosslinking agent including at least two moieties that will react with the functional group of the functional elastomer; applying the cushion gum to the tire casing; applying the second planar surface of the cured rubber to the cushion gum to form a tire composite; and treating the tire composite to thereby form a retread tire.

A process for retreading a tire, the process comprising the steps of providing a tire casing; providing a cured rubber component having first and second planar surfaces, where the first planar surface includes a tread pattern; providing a cushion gum, wherein the cushion gum is a composition including a functional polymer including at least one functional group, and a crosslinking agent including at least two moieties that will react with the functional group of the functional elastomer; applying the cushion gum to the tire casing; applying the second planar surface of the cured rubber to the cushion gum to form a tire composite; and treating the tire composite to thereby form a retread tire.

A dual tire buffing apparatus includes a turntable having a first end and an opposite second end. The turntable is rotatable about a central axis between first and second positions. A first expandable hub is rotatably coupled to the turntable proximate the first end. The first expandable hub is configured to receive a first tire casing. A second expandable hub is rotatably coupled to the turntable proximate the second end. The second expandable hub is configured to receive a second tire casing. A rasp head is positioned to operatively engage the first tire casing on the first expandable hub when the turntable is in the first position to perform a buffing operation on the first tire casing, and to operatively engage the second tire casing on the second expandable hub when the turntable is in the second position to perform a buffing operation on the second tire casing.

Systems and methods of buffing tire casings are provided. A tire buffing machine includes a tire hub assembly selectively rotating a mounted casing, a buffer configured to buff the casing, a tire belt detection apparatus having two or more sensors to detect a first belt depth of one or more belts at a first lateral position in a tire casing and a second belt depth of the one or more belts at a second lateral position within the tire casing, and an electronic controller. The controller determines the first belt depth and the second belt depth using a belt detection apparatus having two or more sensors of the belt detection apparatus and adjusts the operation of the buffer based on the first belt depth or the second belt depth.