A carcass sleeve is situated in a radially external position with respect to a toroidal forming drum, arranged in a first radially contracted operative condition. The carcass sleeve is shaped according to a toroidal configuration while the forming drum is positioned inside the carcass sleeve. During shaping of the carcass sleeve, the forming drum is radially expanded up to a second radially expanded operative condition. Upon completed shaping, the carcass sleeve is coupled to the forming drum in the second operative condition. The forming drum, coupled to the shaped carcass sleeve, is arranged in proximity to at least one device for building at least one belt layer at a radially external position relative to the shaped carcass sleeve.

A carcass sleeve is situated in a radially external position with respect to a toroidal forming drum, arranged in a first radially contracted operative condition. The carcass sleeve is shaped according to a toroidal configuration while the forming drum is positioned inside the carcass sleeve. During shaping of the carcass sleeve, the forming drum is radially expanded up to a second radially expanded operative condition. Upon completed shaping, the carcass sleeve is coupled to the forming drum in the second operative condition. The forming drum, coupled to the shaped carcass sleeve, is arranged in proximity to at least one device for building at least one belt layer at a radially external position relative to the shaped carcass sleeve.

A process and an apparatus for building tyres, wherein, in the process, a carcass sleeve including at least one carcass ply and a pair of annular anchoring structures is transferred to a shaping drum including flange elements that are each engageable with one of said annular anchoring structures. The carcass sleeve is shaped according to a toroidal configuration. Before shaping, annular grip elements respectively carried by the flange elements are radially expanded, each inside one of the annular anchoring structures, in order to engage the carcass sleeve. The annular anchoring structures are moved axially apart from each other before engaging the carcass sleeve by the annular grip elements.

A process and an apparatus for building tyres, wherein, in the process, a carcass sleeve including at least one carcass ply and a pair of annular anchoring structures is transferred to a shaping drum including flange elements that are each engageable with one of said annular anchoring structures. The carcass sleeve is shaped according to a toroidal configuration. Before shaping, annular grip elements respectively carried by the flange elements are radially expanded, each inside one of the annular anchoring structures, in order to engage the carcass sleeve. The annular anchoring structures are moved axially apart from each other before engaging the carcass sleeve by the annular grip elements.

A method for manufacturing a tire comprising a carcass reinforcement comprising a carcass layer and a working reinforcement comprising a single working layer comprising forming, around a support, a wound carcass assembly (52) intended to form the carcass layer and a wound working assembly intended to form the working layer, and then deforming the support. The wound carcass assembly (52) is formed so as to form either a junction (56) by abutment without forming a superposition, or a junction (56) by overlapping, or without forming a junction.

A plant for building tyres, includes: a shaping work station configured for receiving a carcass sleeve; at least one radially expandable/contractible toroidal forming drum engageable in the shaping work station; at least one work station configured for building at least one component of a crown structure on a radially external surface of a tyre being processed, defined starting from the carcass sleeve that is shaped and coupled to the forming drum; transfer devices configured for moving said forming drum along a closed-loop completion path and arranging it in proximity to the work station in order to obtain a green tyre, the closed-loop completion path being extended from an initial work station to a final work station coinciding with the shaping work station; and a pick-up device configured for picking up said green tyre decoupled from the respective forming drum.

A plant for building tyres, includes: a shaping work station configured for receiving a carcass sleeve; at least one radially expandable/contractible toroidal forming drum engageable in the shaping work station; at least one work station configured for building at least one component of a crown structure on a radially external surface of a tyre being processed, defined starting from the carcass sleeve that is shaped and coupled to the forming drum; transfer devices configured for moving said forming drum along a closed-loop completion path and arranging it in proximity to the work station in order to obtain a green tyre, the closed-loop completion path being extended from an initial work station to a final work station coinciding with the shaping work station; and a pick-up device configured for picking up said green tyre decoupled from the respective forming drum.

A method for making a vehicle tire in which a tire carcass is expanded radially on a shaping drum, wherein the sidewalls arranged on the tire carcass are turned up by inflatable shaping bladders. This involves moving two pusher bells, which are arranged to the sides of the tire carcass, in the direction of the center of the blank, wherein the pusher bells are respectively mounted on a movable first and second carriage and are respectively moved in the axial direction by a first and second drive by way of a coupling, wherein the pusher bells are pressed laterally against the shaping bladders. When disequilibrium of forces on the two sides of the shaping bladders is set, the pressing positions of the two pusher bells are balanced, the two drives being arranged on a freely mounted third carriage.

A method for making a vehicle tire in which a tire carcass is expanded radially on a shaping drum, wherein the sidewalls arranged on the tire carcass are turned up by inflatable shaping bladders. This involves moving two pusher bells, which are arranged to the sides of the tire carcass, in the direction of the center of the blank, wherein the pusher bells are respectively mounted on a movable first and second carriage and are respectively moved in the axial direction by a first and second drive by way of a coupling, wherein the pusher bells are pressed laterally against the shaping bladders. When disequilibrium of forces on the two sides of the shaping bladders is set, the pressing positions of the two pusher bells are balanced, the two drives being arranged on a freely mounted third carriage.

In a process for building tires for vehicle wheels, a carcass sleeve is arranged on a shaping drum including two half-drums and two supports. Each support is operatively associated with one of the half-drums and carries a plurality of turning-up levers having free ends positioned close to the respective half-drum. Two annular anchoring structures are disposed around the carcass sleeve and each of the two supports is locked to the respective half-drum by interposing only stiff mechanical elements in mutual contact between the support and the half-drum. The carcass sleeve is shaped in a toroidal conformation, by setting a threaded shaft in rotation and moving the half-drums dose to each other. Subsequently, each of the two supports is unlocked from the respective half-drum and the threaded shaft is set in rotation to move each support close to the respective half-drum and lift up the free ends of the turning-up levers until the end flaps of the carcass sleeve are turned up around the annular anchoring structures.