Particular embodiments of the invention include a closed-loop tread strip forming unit (100) and methods for forming tread strips using a closed-loop unit. Embodiments of such forming units include a tread strip extruder (110) located at a pre-cure end of the closed-loop tread strip forming unit. Such units include an uncured tread strip handling assembly (120) configured to transport the first uncured tread strip from the first tread strip extruder and to a first tread strip mold member (130). The unit further includes a curing press (150) having an inlet and an outlet, a pre-cure mold handling assembly (140) configured to insert the loaded tread strip mold member into the curing press, a post-cure mold handling assembly (160) configured to receive the loaded tread strip mold member from the outlet of the curing press, a return assembly (170) configured to transfer the first tread strip mold member to the pre-cure end to complete a closed-loop.

Particular embodiments of the invention include a closed-loop tread strip forming unit (100) and methods for forming tread strips using a closed-loop unit. Embodiments of such forming units include a tread strip extruder (110) located at a pre-cure end of the closed-loop tread strip forming unit. Such units include an uncured tread strip handling assembly (120) configured to transport the first uncured tread strip from the first tread strip extruder and to a first tread strip mold member (130). The unit further includes a curing press (150) having an inlet and an outlet, a pre-cure mold handling assembly (140) configured to insert the loaded tread strip mold member into the curing press, a post-cure mold handling assembly (160) configured to receive the loaded tread strip mold member from the outlet of the curing press, a return assembly (170) configured to transfer the first tread strip mold member to the pre-cure end to complete a closed-loop.

A method of forming a tire includes a mold having a molding cavity defined at least in part by an outermost molding surface and a pair of opposing shoulder-forming portions. The mold includes a sipe-forming element spaced apart inwardly from the pair of opposing shoulder-forming portions with a knife edge oriented towards a first shoulder-forming portion and a knife edge translation member arranged outside the mold cavity and configured to translate in a direction towards the first shoulder-forming portion and from which a sipe-forming portion extends. The method further includes arranging an uncured tire tread within the mold, molding the uncured tire tread, and demolding the tire tread such that the sipe-forming element forms a sipe by the knife edge lacerating a thickness of the cured molded tread as the sipe-forming element is pulled in a direction toward the shoulder-forming portion.

A method of forming a tire includes a mold having a molding cavity defined at least in part by an outermost molding surface and a pair of opposing shoulder-forming portions. The mold includes a sipe-forming element spaced apart inwardly from the pair of opposing shoulder-forming portions with a knife edge oriented towards a first shoulder-forming portion and a knife edge translation member arranged outside the mold cavity and configured to translate in a direction towards the first shoulder-forming portion and from which a sipe-forming portion extends. The method further includes arranging an uncured tire tread within the mold, molding the uncured tire tread, and demolding the tire tread such that the sipe-forming element forms a sipe by the knife edge lacerating a thickness of the cured molded tread as the sipe-forming element is pulled in a direction toward the shoulder-forming portion.

Provided are a tire-trimming device and method. The method includes: detecting a profile of a tire outer surface and a position thereof by using a profile sensor while rotating the tire; inputting data detected by the profile sensor into a control unit; when removing the unnecessary rubber components, selecting, from among a plurality of different types of the trimming tool, a trimming tool which is of a type set in the control unit in advance for use in a location on which the unnecessary rubber components are formed; moving the selected trimming tool and the tire relative to one another on the basis of the data detected by the profile sensor; and positioning a tip end section of the trimming tool along the detected profile of the tire outer surface.

Provided are a tire-trimming device and method. The method includes: detecting a profile of a tire outer surface and a position thereof by using a profile sensor while rotating the tire; inputting data detected by the profile sensor into a control unit; when removing the unnecessary rubber components, selecting, from among a plurality of different types of the trimming tool, a trimming tool which is of a type set in the control unit in advance for use in a location on which the unnecessary rubber components are formed; moving the selected trimming tool and the tire relative to one another on the basis of the data detected by the profile sensor; and positioning a tip end section of the trimming tool along the detected profile of the tire outer surface.

A curing mold (10) for a tire comprises: a plurality of circumferentially distributed sectors (18) that are intended to mold the tread of the tire, at least one sipe blade (40) intended to mold a void in the tread, the sipe blade extending over two adjacent sectors (18) such that the sipe blade comprises a part (40a, 40b) in each of the two sectors, the two parts of the sipe blade being separated, in the closed position of the mold, by a space (26) that creates flash during the curing of a tire, the parts of the sipe blade comprising cutting means (38) that are able to cut off the flash during the opening of the mold.

A curing mold (10) for a tire comprises: a plurality of circumferentially distributed sectors (18) that are intended to mold the tread of the tire, at least one sipe blade (40) intended to mold a void in the tread, the sipe blade extending over two adjacent sectors (18) such that the sipe blade comprises a part (40a, 40b) in each of the two sectors, the two parts of the sipe blade being separated, in the closed position of the mold, by a space (26) that creates flash during the curing of a tire, the parts of the sipe blade comprising cutting means (38) that are able to cut off the flash during the opening of the mold.

A tread for a tire includes: a first tread zone extending circumferentially, continuously, and entirely around the tire, the first tread zone being formed of a first compound; a second tread zone extending circumferentially, continuously, and entirely around the tire, the second tread zone being formed of a second compound different from the first compound; and a boundary groove axially separating the first tread zone from the second tread zone, the first tread zone, the second tread zone, and the boundary groove entirely forming the tread, the boundary groove having an axial centerline disposed an axial distance from an equatorial plane of the tire. The first tread zone has a first circumferential groove and a sidewall portion defining an intermediate circumferential rib of the first tread zone and a shoulder circumferential rib of the first tread zone.

The invention relates to a method for constructing the tread of a tyre, including arranging a plurality of layers of uncured rubber with a layer thickness per layer of between 30 and 500 μm on a base; removing material from the layers for the purpose of arranging a predetermined pattern; and at least partially separately curing each layer. The invention also relates to a device, comprising a preferably cylindrical base and a control configured to perform this method on a base, and to an uncured rubber strip suitable for use in the method.