Provided is a shoe sole member formed by at least two types of polymer compositions, a first composition and a second polymer composition, including: a first part formed by the first polymer composition; a second part formed by the second polymer composition; and a third part formed by a mixture of the first polymer composition and the second polymer composition between the first part and the second part.

A method of manufacturing a fluid-filled chamber with a tensile element includes manufacturing a tensile element and incorporating the tensile element into a chamber. A first material layer, a second material layer, and a spacing structure having a plurality of support portions and a plurality of gaps may be stacked. The material layers may be located on either side of the spacing structure or on one side of the spacing structure. A strand may be stitched through the gaps to join the material layers and to form the tensile element. The spacing structure may be removed, and the first material layer may be spaced from the second material layer such that segments of the strand extend between the material layers. The tensile element may then be secured to opposite interior surfaces of an outer barrier, and the outer barrier may be pressurized to place the strand in tension.

The subject matter of the present disclosure is a process for manufacturing a shoe comprising an outsole joined to the sole part of a first main liner comprising on its outer face at least two studs, and a first auxiliary liner, at least partially, in particular integrally, hot-melt, in a textile piece, covering at least part of the first main liner, the outsole, and the junction between the first main liner and the outsole, at least part or all of the first hot-melt auxiliary liner being melted and adhered to the first main liner and to the outsole.

In an example, a method is described. The method comprises generating object model data representative of a design of a foot support to be produced for a subject according to the object model data. The design of the foot support comprises: a support portion; and an extension portion extending from the support portion. A type of the extension portion is based on a condition of the subject's foot and the extension portion is personalized to the subject based on at least one measurement of the subject's foot.

In an example, a method is described. The method comprises generating object model data representative of a design of a foot support to be produced for a subject according to the object model data. The design of the foot support comprises: a support portion; and an extension portion extending from the support portion. A type of the extension portion is based on a condition of the subject's foot and the extension portion is personalized to the subject based on at least one measurement of the subject's foot.

Systems and processes for thermoforming an article and for preparing an article for thermoforming are disclosed. The system for thermoforming can include one or more heating stations and a cooling station. The system for thermoforming can further include an article movement mechanism that can couple to an article and rotate the article inside a heating chamber, inside a cooling chamber, or both. The system for preparing an article for thermoforming can include a vessel that comprises a port, and a negative pressure generation system coupled to the port. The system for preparing an article for thermoforming can further include a compression material that forms an interior portion for receiving an article. The negative pressure generation system can cause the compression material to expand to allow for insertion of the article into the interior portion of the compression material.

A healthcare footwear article includes an upper shoe body and a sole member provided underneath the upper shoe body and is connected with the upper shoe body to form an integral body. The upper shoe body and the sole member is configured from a material consisting of approximately 70% to approximately 80% of silicon rubber by weight, approximately 5% to approximately 20% of negative ion powder by weight, approximately 2% to approximately 7% of antiwear agent by weight, approximately 5% to approximately 20% of titanium powder by weight, approximately 0.1% to approximately 1.5% of vulcanizing agent by weight, approximately 5% to approximately 10% of infrared ray powder by weight, and approximately 0.1% to approximately 8% of dye by weight.

A midsole molding apparatus which enables production of a high-quality midsole is provided. The apparatus includes a through hole, which passes laterally through a midsole used for a shoe, to be integrally formed, preventing traces of forming the through hole from being left in the through hole and on the periphery of the through hole and a shaft mold crossing the inner space of upper and lower molds, forming extending portions such that the ends of the shaft mold extend beyond the boundary of the inner space, and seating the extending portions in press recesses of the upper and lower molds to seal the insides of the molds so as to prevent raw material from leaking from inside the molds when foaming and forming a midsole, to prevent parting lines and burrs from forming on the inner surface of the through hole passing laterally through the midsole.

Disclosed herein are insoles useful for treating skin injuries on a foot, for instance ulcers. The insoles are customizable for each patient's foot and can include various portions of differing softness, depending on the needs of the patient. For instance, it can be beneficial for certain sections of the foot to contact a firmer material, whereas other sections contact a softer material. Some, or all, of the materials can include one or more biofidelic skin simulant materials. Thus, various implementations include one or more regions that can include the same or different materials. For example, a custom insole can include a heel support region, a midfoot support region, and a forefoot support region, and the support regions can be subdivided into medial and lateral support regions or toe regions. One or more regions may have a custom isolation segment to prevent the progression of ulcers and/or expedite wound healing.

A chamber may include a first barrier portion, a second barrier portion, a peripheral bond, an interior bond, and a fold. The first barrier portion defines a first surface of the chamber. The second barrier portion defines a second surface of the chamber, the first surface being opposite the second surface. The peripheral bond joins the first barrier portion and the second barrier portion to form an interior void within the chamber and seal a fluid within the interior void. The interior bond is spaced inward from the peripheral bond and joins the first barrier portion and the second barrier portion. Additionally, the fold is in the second barrier portion and extends away from the interior bond and through a majority of a thickness of the chamber.