A method of forming a laminate countertop includes a step of providing a laminate countertop with at least one substantially square corner having a curved edge profile extending around the at least one square corner. The method further includes steps of: cutting a first angled slot through a portion of a longitudinal side of the countertop; cutting a second angled slot through a portion of a preformed straight edge member connected to a base support along a latitudinal side of the countertop; and cutting a connecting cut between the slots to form a cutout section of the countertop. The method also includes a step of adhering at least one preformed angled edge member including the curved edge profile into the cutout section of the countertop to form at least one angled corner, thereby forming a laminate countertop having an edge profile extending around the at least one angled corner.

A reusable countertop mold in accordance with the present invention includes at least one mold sheet, but generally a plurality of mold sheets are required to extend about a predetermined portion of a periphery of a floor mounted cabinet. The mold sheet is dimensioned and configured to ultimately form a countertop having a predetermined configuration with predetermined dimensions. The mold sheet includes a relatively thin base portion and a wall portion perpendicular to the base portion. The reusable countertop mold further includes a plurality of fastener recesses in an inner side portion of the base portion, the recesses ultimately allowing fasteners to pass through a countertop substrate and into the floor mounted cabinet, after the base portion has been inserted between the countertop substrate and the cabinet. After a countertop forming material has hardened upon the countertop substrate and the mold sheet, the base portion of the mold sheet is slidably removed from between the countertop substrate and the cabinet, thereby allowing the reusable countertop mold to be reused for another countertop forming project.

This document describes systems and process for forming processed slabs having embedded optical elements.

A method of forming a laminate countertop includes a step of providing a laminate countertop with at least one substantially square corner having a curved edge profile extending around the at least one square corner. The method further includes steps of: cutting a first angled slot through a portion of a longitudinal side of the countertop; cutting a second angled slot through a portion of a preformed straight edge member connected to a base support along a latitudinal side of the countertop; and cutting a connecting cut between the slots to form a cutout section of the countertop. The method also includes a step of adhering at least one preformed angled edge member including the curved edge profile into the cutout section of the countertop to form at least one angled corner, thereby forming a laminate countertop having an edge profile extending around the at least one angled corner.

A method of forming a laminate countertop with a curved edge profile extending around at least two adjacent sides thereof includes providing a base support having a top surface, a bottom surface, latitudinal sides, and longitudinal sides. At least one of the longitudinal sides includes the curved edge profile. The method further includes: adhering a laminate sheet to the base support to form a laminate cover over at least a portion of the top surface and a portion of the curved edge profile of the base support and mounting a preformed edge member having a curved edge profile to one of the sides of the base support to form a laminate countertop having curved edges extending around at least two sides thereof. To align the edge member and the base support, the preformed edge member is mounted to a brace to remove bowing or curvature from the preformed edge member.

This document describes systems and process for forming processed slabs having embedded optical elements.

A reusable countertop mold in accordance with the present invention includes at least one mold sheet, but generally a plurality of mold sheets are required to extend about a predetermined portion of a periphery of a floor mounted cabinet. The mold sheet is dimensioned and configured to ultimately form a countertop having a predetermined configuration with predetermined dimensions. The mold sheet includes a relatively thin base portion and a wall portion perpendicular to the base portion. The reusable countertop mold further includes a plurality of fastener recesses in an inner side portion of the base portion, the recesses ultimately allowing fasteners to pass through a countertop substrate and into the floor mounted cabinet, after the base portion has been inserted between the countertop substrate and the cabinet. After a countertop forming material has hardened upon the countertop substrate and the mold sheet, the base portion of the mold sheet is slidably removed from between the countertop substrate and the cabinet, thereby allowing the reusable countertop mold to be reused for another countertop forming project.

This document describes systems and processes for forming improved synthetic molded slabs suitable for use in living or working spaces (e.g., along a countertop, table, floor, or the like).

This document describes systems and processes for forming improved synthetic molded slabs suitable for use in living or working spaces (e.g., along a countertop, table, floor, or the like).

This document describes systems and processes for forming improved synthetic molded slabs suitable for use in living or working spaces (e.g., along a countertop, table, floor, or the like).