B29K105/10

Bending method for bending a composite bar
11724437 · 2023-08-15 · ·

A bending method and a bending device, wherein a composite bar comprising a bundle of reinforcing fibres embedded in a polymer matrix is bent at a bending point. To make it bendable, the composite bar is heated locally at the bending point using an ultrasonic device with a sonotrode. After the bending point has been heated, an infeeding movement between the composite bar and the sonotrode is used to deform a region of the composite bar at the bending point to create a deformed portion of which the outer dimensions are different from the outer dimensions of the bar portions of the composite bar adjoining the bending point. The two bar portions are then moved or angled away in relation to one another, and so the composite bar is curved at the bending point. Once the desired bending has been achieved, the composite bar is cured at the bending point.

System and method for additive manufacture of medical devices

An additive manufacturing system is capable of extruding poly-fiber strand having a fiber core coated with a polymer with a high range of flexibility in positioning and orienting extruded fibers. Extruded fibers may be laid in a single direction, or may curve or turn to be laid in multiple directions. Structures of devices and components may be created using interconnected extruded strands having interstitial spaces between and around the strands. This structure may be infused with resin or polymer using a pressure or vacuum based infusion system. In this manner, durable polymeric objects can be created without requiring expensive molds. Other techniques are also possible, including varying the types of strands used in an object to create areas of the object that will preferentially twist or flex in certain ways or directions, as well as producing objects with zones having different types of resin or no resin.

Twisted cord for core wire of transmission belt, manufacturing method and use of same, and transmission belt

The present invention relates to a twisted cord for constituting a core wire of a power-transmission belt, the twisted cord including a plurality of primary twisted yarns that are bundled and secondarily-twisted, in which when secondary twist is untwisted by 25 cm, a difference in length between the longest primary twisted yarn L and the shortest primary twisted yarn S among the plurality of primary twisted yarns is 1 to 10 mm.

Method for manufacturing a structural beam, structural beam, and building comprising such a beam

A method of manufacturing a structural beam comprising an elongate base part comprising a polymer. The base part has a length, a width and a height. The beam also comprises an elongate reinforcement part comprising a strip comprising a unidirectional polymer, bonded to the base part at an outer surface of the base part and extending in the length direction along the length of the base part. The strip has a higher Young's modulus than the base part. The method also relates to a beam and to a building comprising such a beam.

Composite aerostructure with integrated heating element

A heated composite structure and a method for forming a heated composite structure. The structure includes carbon fibers embedded within a thermoplastic matrix. The carbon fibers are connected with first and second electrodes that are configured to be connected with an electric source such that applying current to the electrodes causes current to flow through the embedded carbon fibers to provide resistive heating sufficient to heat the composite structure to impede formation of ice on the composite structure.

Spar cap assembly for a wind turbine blade with a lightning protection system
12129832 · 2024-10-29 · ·

The present invention relates to a wind turbine blade comprising a lightning protection system with at least one tip end lightning receptor arranged at an outer surface of the blade and a down conductor extending within the blade. The blade comprises carbon fibre reinforced spar caps, wherein electrically conductive meshes are connected between the respective tip end of each spar cap to the tip end lightning conductor.

Method and system of manufacturing a wind turbine blade
12203442 · 2025-01-21 · ·

A wind turbine blade including a shell structure defining a leading edge and a trailing edge, and an upwind shell and a downwind shell joined along at least one of the leading edge or the trailing edge. The shell structure includes an assembly of preformed parts processed into a collection of prefabricated laminates. The invention also includes a method of manufacturing a wind turbine blade, the method includes processing a number of preformed parts into a collection of prefabricated laminates and assembling the collection of prefabricated laminates to build a shell structure defining a leading edge and a trailing edge.

Fiber-reinforced resin substrate, integrated molded article, and method for manufacturing fiber-reinforced resin substrate

A fiber-reinforced plastic substrate is described in which a plurality of resins having different properties are firmly compounded and that includes components [A], [B], and [C]: [A] reinforcing fibers; [B] thermoplastic resin (b); and [C] thermoplastic resin (c),
wherein the component [A] is arranged in one direction, in the fiber-reinforced plastic substrate, a resin area including the component [B] and a resin area including the component [C] are present, the resin area including the component [B] is present on a surface of one side of the fiber-reinforced plastic substrate, and a distance Ra.sub.(bc) between Hansen solubility parameters of the component [B] and the component [C] satisfies formula (1):
Ra.sub.(bc)={4(DBDC).sup.2+(PBPC).sup.2+(HBHC).sup.2}.sup.1/28
wherein Ra.sub.(bc), DB, DC, PB, PC, HB and HC are as defined.

Method of manufacturing a wind turbine blade
12350893 · 2025-07-08 · ·

Method for manufacturing a wind turbine blade comprising an aerodynamic shell forming an outer surface of the blade and at least one main laminate, the method comprising; providing a mould 13, forming a main laminate 18 in the mould by providing a fibre lay-up comprising a plurality of fibre plies placed on top of each other in the mould 13, dividing the fibre lay-up into at least two segments as seen in the longitudinal direction of the mould by at least one transverse flow barrier 54,55 in the lay-up preventing longitudinal resin flow through the fibre lay-up past the flow barrier 54,55.

NEW METHOD FOR PRODUCING A COMPOSITE TANK AND NEW COMPOSITE TANK PRODUCED BY THIS METHOD
20250271104 · 2025-08-28 ·

A method for producing a fibre composite tank, includes assembling a removable moulding mandrel; applying an end fitting to the moulding mandrel, the end fitting being a metal ring having an opening; forming a first fibre composite shell layer on the moulding mandrel and on the end fitting; disassembling and removing the moulding mandrel through the opening; shrinking a metal boss by cooling; inserting the metal boss in the opening of the end fitting; expanding the metal boss by warming.