B29K2083/005

Cushion, method of and apparatus for molding a cushion for a respiratory mask

A method of manufacturing a cushion for a respiratory mask includes providing a mold with at least two mold halves and at least one core therein, closing the mold, and injecting a first material into the mold to form the cushion. The at least one core is enclosed by the cushion thereby forming at least one cavity. The method also includes opening the mold, removing the at least one core from the cushion to provide the at least one cavity within the cushion, and sealing the cavity. The cushion includes a support plane configured to be supported on the patient's face in use. The at least one core is arranged in the cushion with a C-shape on a plane substantially parallel to the support plane.

Seal member forming system and method
11707902 · 2023-07-25 · ·

A system and method for forming a seal member onto a substrate from a material is disclosed. The system includes a mold comprising an ultraviolet transmissible material, the mold having a first portion and a second portion operatively coupled to the first portion, the first portion having a first cavity, a second cavity, and a channel extending from an outer surface of the mold to the second cavity. The first cavity has a first shape that is complementary to a first side of the substrate and the second cavity has a second shape that is complementary to the seal member. The system also includes an applicator in fluid communication with the channel, where the applicator is configured to provide the material to the second cavity through the channel, and an ultraviolet irradiation device configured to irradiate the mold with ultraviolet light to cure the material when the material is provided to the second cavity, such that the seal member is formed on the substrate.

Unitary respirator with molded thermoset elastomeric elements

A respiratory protection composite facepiece is disclosed and includes a polymeric rigid facepiece body portion having a first surface and a second surface and a silicone sealing facepiece element chemically bonded at least one of the first surface or the second surface. The first and second surfaces can be opposing major surfaces. A second silicone element is chemically bonded to at least one of the first surface or the second surface. Methods of making the same are also disclosed.

Conveying device for conveying a viscous material from a container, and method for operating the conveying device

A conveying device for conveying a viscous material from a container includes a follower plate that can be inserted into the container, and a pump by means of which the viscous material can be conveyed through the follower plate. Moreover, a measuring chamber for accommodation of a measuring sample of the viscous material is provided. The measuring chamber includes a closable material inlet opening for this purpose. A closable disposal line leads away from the measuring chamber. Moreover, a closable material return line extends from the measuring chamber via the follower plate into the container. The conveying device also includes a controller that is designed and can be operated appropriately such that it determines the compressibility of each of multiple measuring samples. The controller opens the disposal line or the material return line to the measuring sample present in the measuring chamber as a function of the compressibility thus determined.

SILICONE OPTICS

Silicone-containing light fixture optics. A method for manufacturing an optical component may include mixing two precursors of silicone, opening a first gate of an optic forming device, moving the silicone mixture from the extrusion machine into the optic forming device, cooling the silicone mixture as it enters the optic forming device, filling a mold within the optic forming device with the silicone mixture, closing the first gate, and heating the silicone mixture in the mold to at least partially cure the silicone. Alternatively, a method for manufacturing an optical component may include depositing a layer of heat cured silicone optical material to an optical structure, arranging one or more at least partially cured silicone optics on the layer of heat cured silicone optical material, and heating the heat cured silicone optical material to permanently adhere the one or more at least partially cured silicone optics to the optical structure.

Method for manufacturing fluid device composite member

A fluid device composite member includes: a silicone member that includes a body part which is made of silicone and which has a flow-path-defining section for defining a flow path on one surface of the body part, and that includes barrier layer having hydrophilicity or hydrophobicity disposed in at least a portion of the flow-path-defining section; and a resin substrate disposed on another surface of the body part opposite to the one surface. This method for manufacturing the fluid device composite member includes a layered body manufacturing step in which a liquid silicone material is placed on a surface of the resin substrate, and the liquid silicone material is cured at a temperature of 100° C. or less to obtain a layered body in which a silicone cured product is bonded to the resin substrate.

Method for producing photochromic contact lenses
11542353 · 2023-01-03 · ·

The invention provides a method for producing photochromic silicone hydrogel (SiHy) contact lenses based on thermal cast-molding technology in a relatively efficient and consistent manner. The method is characterized by selecting a high radical-reactive hydrophilic acrylic monomer while eliminating any low radical-reactive hydrophilic N-vinyl amide monomer in a lens formulation (polymerizable composition), by selecting a weight ratio of low-radical-reactive hydrophilic N-vinyl amide monomer to a high radical-reactive hydrophilic acrylic monomer in a lens formulation if the low radical-reactive hydrophilic N-vinyl amide monomer is needed, and/or by using a relatively high temperature thermal initiator in a lens formulation, to control the lens properties (e.g., water content, elastic modulus, etc.) and lens processability (capability of dry-delensing from molds) of thermally cast-molded SiHy contact lenses while minimizing loss in photochromic ability of resultant SiHy contact lenses.

MACHINE AND METHOD FOR OBTAINING A BI-MATERIAL PART, METHOD FOR MANUFACTURING THE MACHINE
20220379537 · 2022-12-01 ·

A machine including a mold which delimits an overmolding cavity, for receiving a hollow portion of a bi-material part, cooling means along the overmolding cavity, a core positionable inside the hollow portion and containing heating means for bringing the core to a heating temperature higher than 150° C., and an injector injecting an overmolding material, formed by the core and the hollow portion, for forming an inner portion of the bi-material part. In order to obtain the overmolded inner portion even if the hollow portion has poor heat resistance, the cooling means maintain the overmolding cavity at a cooling temperature lower than 110° C. while the core is brought to the heating temperature, while the overmolding material has been injected by the injector into the overmolding cavity.

Microfluidic chip and microfluidic device
11478790 · 2022-10-25 · ·

A microfluidic chip includes a flow passage plate, a flat plate, and an annular seal. In the flow passage plate, a recess forming a flow passage for liquid and a communication hole communicating with the recess are formed. The flat plate is stacked on or under the flow passage plate to close the recess for defining the flow passage. In the flat plate, a communication through-hole communicating with the recess is formed. The annular seal is located on, or formed on, an outer surface of at least one of the flow passage plate and the flat plate, the annular seal surrounding at least one of the communication hole and the communication through-hole. The annular seal is made of an elastomer.

Decorative Element, Vehicle Comprising Such a Decorative Element, and Method for Producing a Decorative Element
20230130336 · 2023-04-27 ·

A decorative element for the exterior of a vehicle includes a first component made of a first plastic and a second component made of a second plastic. The components are connected together, where the second component forms a translucent region, the first plastic can be galvanized, and the second plastic is made of silicone. A vehicle includes such a decorative element and a method is provided to produce the decorative element.