B29K2505/10

FREE BLEND-TYPE METAL POWDER MIXED RESIN MOLDED BODY MANUFACTURING METHOD
20230219270 · 2023-07-13 ·

An object is to manufacture molded bodies having a small variation among products even if the mixture amount of a metal powder is increased when molding is performed by directly introducing not only a metal powder but also a powdered resin into an injection molding machine.

In a metal powder mixed resin molded body manufacturing method for manufacturing a molded body by kneading a molding material including a metal powder, a thermoplastic resin powder, and an additive agent, molding is performed by an injection molding machine in which a molding screw is arranged. The molding screw of the injection molding machine includes a feeding portion, a compressing portion, and a metering portion that are continuously and integrally provided, the feeding portion and the compressing portion are constituted by an one-line spiral flight, the flight of the compressing portion includes a plurality of sub-flights that extend in a spiral manner in a screw axis direction and the sub-flights each have a polygonal shape with rounded corner portions, and the sub-flights are arranged such that the corner portions are shifted by a set angle in a circumferential direction about the screw axis, and the metering portion is provided with a plurality of blending/aligning portions each having gear-like protrusions and recesses in a circumferential direction about the screw axis.

Vessels Comprising a Composite Envelope
20170361907 · 2017-12-21 ·

The invention relates to a hull of a vessel having characteristic surface properties, allowing an increase in surface runoff while benefiting from an inherent anti-fouling property and an original aesthetic appearance. Furthermore, the invention allows the incorporation of said outer composite envelope into the structure of the hull, thereby preventing delamination problems and inherently providing a vessel hull with the above-mentioned properties.

Multicolored Flexible Wearables and Related Methods

Multicolored flexible wearables include a first portion having a first flexible polymer forming a toroid and including colorant(s), an exposed first outer surface, an exposed second outer surface, and a recess in the first outer surface not reaching the second outer surface. A second portion formed of a second flexible polymer fills a majority of the recess and includes colorant(s). The first and second flexible polymers have different colors and are permanently bonded together. Precious material particles may be disposed within the first and/or second flexible polymers. One or more of the colorants may have a color matching a color of the precious material particles. One method of bonding the portions includes depositing a liquid second portion into the recess and then curing it. Another method includes depositing a solid second portion into the recess and then curing a liquid layer of polymer between the first portion and second portion.

PRODUCTION METHOD FOR ELECTRODE PLATE
20170237062 · 2017-08-17 ·

An electrode plate is produced by a wet granule forming process and a film forming process. In the wet granule forming process, wet granules are formed by mixing electrode mixture materials including at least an active material and a binder with a solvent. In the film forming process, a sheet-shaped electrode mixture layer is formed by causing the wet granules to pass through a gap between a pair of rolls so as to be rolled, and the electrode mixture layer is adhered onto a current collector foil. In the wet granule forming process, a powder of copper having an average particle size of 100 nm or smaller is used as one of the electrode mixture materials, and the amount of the powder of copper added in a range of 0.05 wt % to 2.00 wt % with respect to the total weight of the electrode mixture materials.

3D structures and methods therefor

Aspects of the disclosure are directed to methods and/or apparatuses involving one or more of a conductive polymer, deposition of a conductive polymer and 3D (three-dimensional) printing of a continuous bead of material. As may be implemented in accordance with one or more embodiments characterized herein, a 3D structure is formed as follows. A stacked layer is formed by depositing a continuous bead of material along an uninterrupted path that defines a first layer of the 3D structure. A sidewall of the 3D structure is formed with opposing surfaces respectively defined by successive stacked layers of the 3D structure by, for each stacked layer (including the first layer), depositing the continuous bead of material along the path and with a surface thereof in contact with a surface of the continuous bead of material of an adjacent one of the stacked layers.

Process To Manufacture Ultra High Filled Urethane Foam
20170320245 · 2017-11-09 ·

A process for manufacturing a urethane foam pad comprising the steps of: providing a urethane resin and a filler agent; mixing a predetermined amount of the filler agent with the urethane resin to create a urethane mixture within a mold container; drawing a vacuum on the urethane mixture; allowing the urethane mixture to expand and gel for a predetermined amount of time to form an expanded urethane foam pad; releasing the vacuum on the urethane mixture; and removing the expanded urethane foam pad from the mold container.

Method for producing molded article
11198766 · 2021-12-14 · ·

The present invention provides a method for producing a molded article by pressing a composite material containing a resin composition and carbon fibers, wherein the resin composition contains a polyamide resin, a copper compound and potassium halide, and (1) the copper compound content is 0.1 parts by mass or more relative to 100 parts by mass of the polyamide resin.

STEREOLITHOGRAPHY PROCESS FOR MANUFACTURING A COPPER PART HAVING A LOW RESISTIVITY
20220193765 · 2022-06-23 ·

Process for manufacturing a copper part comprising at least the following successive steps: shaping a part by stereolithography, the shaping being carried out by: forming a layer of paste comprising a powder of copper particles, one or more photopolymerizable precursors of a first resin, a photoinitiator and, optionally, an optical additive, photopolymerizing the photopolymerizable precursor(s) of the first resin, the steps and forming a cycle that can be repeated a plurality of times, carrying out a first heat treatment, under an oxidizing atmosphere containing at least 10 vol % of an oxidizer, such as dioxygen, at a first temperature Td so as to eliminate the first resin, and carrying out a second heat treatment, under a reducing atmosphere, at a second temperature Tf, above the first temperature Td, so as to sinter the copper particles to obtain a copper part.

STEREOLITHOGRAPHIC RESIN COMPOSITION AND THREE-DIMENSIONAL SHAPED OBJECT
20220025157 · 2022-01-27 ·

Provided is a stereolithographic resin composition that suppresses sedimentation of the filler during shaping, has good handleability, and has high thermal conductance of the cured product. A stereolithographic resin composition containing a photocurable resin and a filler, wherein the filler is a metal-coated particle having a base particle including a polymer material and having a metal layer coating the surface of the base particle, and a density of the metal-coated particle is 1.5 g/cm.sup.3 to 4.0 g/cm.sup.3.

BI-POLYMER THERMOPLASTIC
20220340721 · 2022-10-27 ·

A thermoplastic prepreg is disclosed having fully impregnated filaments. The prepreg is formed by having a plurality of continuous fibers that are substantially oriented in a longitudinal direction, the continuous fibers constituting from about 30 wt. % to about 40 wt. % of the prepreg, a first resinous matrix that contains a first set of one or more thermoplastic polymers and within which the continuous fibers are embedded, wherein the thermoplastic polymers constitute from about 30 wt. % to about 40 wt. % of the prepreg, and a second resinous matrix that contains a second set of one or more thermoplastic polymers, wherein the second set of thermoplastic polymers constitute from about 30 wt. % to about 40 wt. % of the prepreg.