B29K2511/14

Products having a wood grain appearance, and methods and structures for use in forming same

Structures for use in forming products having a wood grain appearance include, for example, a plurality of extruded layers having different colors/shades spirally wound about a longitudinal axis to an outer surface to define the structure. The plurality of extruded layers include varying thicknesses along a spiral length of the plurality of layers and/or portions of the plurality of extruded layers encircling the longitudinal axis include portions disposed at different distances from the longitudinal axis. In some embodiments, the spirally winding includes forming a cylindrical structure, and pressing the cylindrical structure into a cuboid structure having a square or rectangular cross-section across the longitudinal axis and at least a portion of the plurality of extruded layers defining a square or rectangle pattern across the longitudinal axis. Longitudinal portions may be cut from the structures to form the products having a wood grain appearance.

EXTRUSION PRESS DEVICE, EXTRUSION PRODUCT, AND METHOD
20230035077 · 2023-02-02 ·

An extrusion press device (1) and a method are for an extrusion material (3) which has small loose plant parts, in particular wood chips, provided with binder. The extrusion press device (1) has an extrusion press (7) which presses the supplied loose extrusion material (3) and shapes same into a strand (8) and which advances the strand in an extrusion direction (9). The extrusion press (7) has a shaping device (21) which forms one or more inner tubular cavities in the strand (8) in the extrusion direction (9). The extrusion press (7) forms a continuous strand (8) with one or more inner tubular cavities (29) during the extrusion process, the cavities being closed by the extrusion material (3) at the end face.

Method for Producing Wood Material Panels, In Particular OSB Wood Material Panels, and Wood Material Panel That Can Be Produced in Accordance with Said Method
20170312936 · 2017-11-02 ·

A method of producing wood-base panels, especially OSB wood-base panels is provided. The method including the steps of providing wood strands, applying at least one adhesive system to the wood strands having at least one polymer adhesive and at least one nanoparticle below 500 nm, and pressing the wood strands admixed with the adhesive system to form wood-base panels.

METHOD FOR GRINDING PLASTIC WASTE AND METHOD FOR MANUFACTURING SYNTHETIC RESIN MOLDED PRODUCT USING PLASTIC WASTE
20220266259 · 2022-08-25 · ·

A method for grinding plastic waste includes mixing 30 to 80 wt % of plastic waste and 20 to 70 wt % of a woodchip by a mixer after equalizing the size of a diameter or a side thereof so as to be 5 mm or less, and grinding a mixture thereof into a fine powder with a particle size of 1 mm or less by a grinding device including a rotor rotating at a high speed.

COMPOSITE RESIN MOLDED PRODUCT FOR ACOUSTIC MEMBER

A composite resin molded product for an acoustic member is a composite resin molded product for an acoustic member containing a main agent resin and fibrous fillers dispersed in the main agent resin, and a concentration of the fibrous fillers is 50% by weight or more in the composite resin molded product, and crystallinity of the main agent resin around the fibrous fillers is higher than crystallinity of the main agent resin in other parts in the composite resin molded product.

Process for producing fiber-polymer composites

The present invention relates to a process for the manufacturing of composite materials from natural fibers and thermoplastic polymers. Examples of fibers are wood fibers originating from pulping processes known as refiner pulp (RMP), thermomechanical pulp (TMP) or chemi-thermomechanical pulp (CTMP), but the process can also be applied to other kinds of natural fiber containing raw materials. In the process according to the present invention, fibers are introduced from the blowline or the housing of a refiner into a flash tube dryer, separated from humid air in a cyclone, introduced into a compounder and mixed with at least one thermoplastic polymer and the product is subsequently pelletized. The process according to the present invention is advantageously run as a continuous process.

Plastic and Wood Fiber Based Composite Product and Method and Apparatus for Manufacturing Said Plastic and Wood Fiber Based Composite Product

The present invention relates to a plastic based high density wood fiber composite (HDWFC) product and a method for manufacturing said composite product. The invention also relates to an apparatus for manufacturing said composite product.

ECO-FRIENDLY SYNTHETIC WOOD CONTAINING COFFEE GROUNDS AND MANUFACTURING METHOD THEREOF
20230365810 · 2023-11-16 ·

The disclosure provides eco-friendly synthetic wood containing coffee grounds, which uses, as main components, coffee grounds and waste gypsum, which are waste resources, and PETG recycled from waste plastic, thereby contributing to protection of the environment, and which enhances formability, post-processability, and a weather resistance of the synthetic wood by reducing a ratio of shrinking-swelling and a water absorption factor of the synthetic wood, and a manufacturing method thereof.

METHOD AND SYSTEM FOR RECYCLING WIND TURBINE BLADES
20220242009 · 2022-08-04 ·

A method and system for recycling wind turbine blades. A scalper scalps off balsa wood and foam from recycled composite chips, a lump breaker shatters the chips produced by the scalper, a hammer mill breaks fiber chips produced by the lump breaker to reduce the chips to strand clusters, a vibratory screen and cyclone air classifier or circular vibratory screener separate strand clusters of acceptable size from larger strand clusters that require repeated processing with a hammer mill, another vibratory screen and cyclone air classifier or circular vibratory screener further separate strand clusters of acceptable size from larger strand clusters that require repeated processing with a hammer mill, and a granulator pulverizes the resulting fiber strand into micro-fibers that can be used as reinforcement fibers.

Biodegradable And Compostable Polymers For Rigid Packaging And Processes For Preparing Same
20220315756 · 2022-10-06 ·

A biodegradable bioplastic composition of from 80 wt % to 95 wt % of a polymer having one or more thermoplastic polyester polyhydroxyalkanoates (PHA) and from 5 wt % to 20 wt % an organic dispersed within the polymer. The biodegradable bioplastic composition is devoid of petrochemically derived components, fossil fuel derived components, processing aids, and plasticizer additives. A process is also disclosed for preparing the biodegradable bioplastic composition. The process involves compounding one or more thermoplastic polyester polyhydroxyalkanoates (PHA) and an organic to form a mixture and homogenizing the mixture. Homogenizing includes feeding the mixture to a first extruder and extruding the mixture to form a composite composition and feeding the composite composition to a second extruder and extruding the composite composition to form the biodegradable bioplastic composition.