The shape-forming packaging material is a shape-forming packaging material including a heat resistant resin layer as an outer layer, a heat fusible resin layer as an inner layer, and a metal foil layer disposed between both the layers, and is configured such that a print improving resin layer is laminated on a further outer side of the heat resistant resin layer.

First, a composite preform 70 including a preform 10a and a plastic member 40a in close contact with the outer surface of the preform 10a is made by preparing the preform 10a made of plastic material and arranging the plastic member 40a to surround the outer surface of the preform 10a. Subsequently, the composite preform 70 is heated and inserted in a blow molding die 50 and undergoes blow molding in the blow molding die 50, by which the preform 10a and the plastic member 40a of the composite preform 70 are inflated integrally and a composite container 10A is obtained.

A method of making a brush includes providing a plurality of first filaments, each having a first end and a second end; bringing the plurality of first filaments into a first predetermined shape such that the first ends are arranged side by side on a common contour; fixedly connecting the first ends so that a first pre-tuft having the first predetermined shape and a connected first end is formed; bringing a second tuft element having a first end and a second end together with the first pre-tuft into a second predetermined shape such that the first end of the second tuft element and the connected first end of the first pre-tuft are arranged side by side on a common contour; fixedly connecting the connected first end of the first pre-tuft and the first end of the at least second tuft element so that a final tuft having the second predetermined shape and a connected end is formed; and attaching the final tuft to a brush body by overmolding the final tuft's connected end with a plastic material.

A composite preform including a preform and a plastic member in close contact with the outer surface of the preform is made by preparing the preform made of plastic material and arranging the plastic member to surround the outer surface of the preform. Subsequently, the composite preform is heated and inserted in a blow molding die and undergoes blow molding in the blow molding die, by which the preform and the plastic member of the composite preform are inflated integrally and a composite container is obtained.

A thermally expandable sheet includes: a first thermally expansive layer that is formed on one side of a base and contains a first thermally expandable material and a first binder, the first thermally expansive layer having a first ratio of the first thermally expandable material with respect to the first binder; and a second thermally expansive layer that is formed on the first thermally expansive layer and contains a second thermally expandable material and a second binder, the second thermally expansive layer having a second ratio of the second thermally expandable material with respect to the second binder, wherein the first ratio is lower than the second ratio.

Low-density thermoplastic expandable microspheres are disclosed. Various low-density structures, in particular, sandwich panels, based on foam prepared from the low-density microspheres, are also disclosed. Process of preparing low-density polymeric microspheres, per se, and the corresponding low-density structures, based on the microsphere foam, are also disclosed.

A composite preform including a preform and a plastic member in close contact with the outer surface of the preform is made by preparing the preform made of plastic material and arranging the plastic member to surround the outer surface of the preform. Subsequently, the composite preform is heated and inserted in a blow molding die and undergoes blow molding in the blow molding die, by which the preform and the plastic member of the composite preform are inflated integrally and a composite container is obtained.

An article comprising: (a) a carrier having a predetermined shape to guide one or more expansion directions of an injection molded expandable material; (b) the injection molded expandable material on the carrier; wherein the expandable material is formed on the carrier at one or more angles perpendicular to the one or more expansion directions; and wherein the expandable material is capable of being activated to expand under an activation condition to come into contact with, and adhere to one or more walls defining a cavity in order to at least partially fill the cavity.

A method of making a brush includes providing a plurality of first filaments, each having a first end and a second end; bringing the plurality of first filaments into a first predetermined shape such that the first ends are arranged side by side on a common contour; fixedly connecting the first ends so that a first pre-tuft having the first predetermined shape and a connected first end is formed; bringing a second tuft element having a first end and a second end together with the first pre-tuft into a second predetermined shape such that the first end of the second tuft element and the connected first end of the first pre-tuft are arranged side by side on a common contour; fixedly connecting the connected first end of the first pre-tuft and the first end of the at least second tuft element so that a final tuft having the second predetermined shape and a connected end is formed; and attaching the final tuft to a brush body by overmolding the final tuft's connected end with a plastic material.

An expansion device, including: an installation unit in which a thermally expandable sheet is disposed; an irradiation unit configured to irradiate the thermally expandable sheet placed on the installation unit with light; and a control unit configured to perform processes described below, wherein after an expansion process to expand the thermally expandable sheet by irradiating the thermally expandable sheet placed on the installation unit with light by the irradiation unit, a cooling process to cool the thermally expandable sheet by a predetermined cooling unit while maintaining the state in which the thermally expandable sheet is placed on the installation unit.