An injection-moulded piece that has a plastic base layer, a transparent or translucent cover layer, and a layer containing individual decorative elements located between the base and cover layers. The decorative elements are at least partly embedded both in the cover layer and in the base layer. The method for producing the injection-moulded piece, wherein decorative elements are placed on a sticky cover layer and a base layer is applied to the decorative elements by injection moulding. The individual decorative elements are applied to the sticky surface of the cover layer, by a random process, and if required, a second cover layer is applied, the decorative elements are at least partly embedded in the cover layer, waiting for the cover layer to dry, and a base layer is applied to the decorative elements by injection moulding so that the base layer embeds the remaining part of the decorative elements.

The present invention relates to methods of manufacturing moulded products, for example building panels, and in particular, but not exclusively, to manufacturing a panel comprising natural stone or rock set into a polymeric layer. The method of manufacturing a moulded product as described herein comprises at least one article being set into a polymeric layer, followed by placing the at least one article and particulate ferrous material in a container so that at least a portion of the or each article is embedded in the particulate ferrous material, introducing a polymeric material into the container to form the moulded product, and removing the moulded product from the container.

A composite structure for stab protection includes layers of flat structures placed on top of each other, and an embedding material, wherein, in at least some of the layers placed on top of each other, the flat structures of adjacent layers are offset relative to one another, the flat structures of the composite structure are at least partially embedded in the embedding material, and the composite structure includes separated connecting elements, wherein before they are separated, the separated connecting elements have connected at least some of the flat structures of adjacent layers with one another.

A composite structure for stab protection includes layers of flat structures placed on top of each other, and an embedding material, wherein, in at least some of the layers placed on top of each other, the flat structures of adjacent layers are offset relative to one another, the flat structures of the composite structure are at least partially embedded in the embedding material, and the composite structure includes separated connecting elements, wherein before they are separated, the separated connecting elements have connected at least some of the flat structures of adjacent layers with one another.

This document describes slab products, and systems and methods of forming slab products. Some example methods include placing a first slab section having a first surface within an enclosure, arranging a second surface of a second slab section adjacent the first surface within the enclosure, such that a seam is defined between the first surface and the second surface, sealing the enclosure, providing a resin at an inlet of the enclosure, and flowing the resin through the seam.

The present invention relates to methods of manufacturing moulded products, for example building panels, and in particular, but not exclusively, to manufacturing a panel comprising natural stone or rock set into a polymeric layer. The method of manufacturing a moulded product as described herein comprises at least one article being set into a polymeric layer, followed by placing the at least one article and particulate ferrous material in a container so that at least a portion of the or each article is embedded in the particulate ferrous material, introducing a polymeric material into the container to form the moulded product, and removing the moulded product from the container.

A tile made of hard objects, such as stones, that are enclosed in epoxy and a method to fabricate such tiles are disclosed. The method includes placing a predetermined volume of sand of a predetermined coarseness into a mold of a predetermined size; leveling the sand in the mold; placing a first predetermined volume of stones of a first predetermined size range over the sand in the mold; placing a second predetermined volume of stones of a second predetermined size range over the sand in the mold; pouring a predetermined amount of self-leveling epoxy material over the stones and sand; and curing the epoxy material. A top coat is next applied to ensure that the bigger stones that sit proud of the epoxy are wetted to give the brilliant color of wet stones as seen at the lakeshore.

A tile made of hard objects, such as stones, that are enclosed in epoxy and a method to fabricate such tiles are disclosed. The method includes placing a predetermined volume of sand of a predetermined coarseness into a mold of a predetermined size; leveling the sand in the mold; placing a first predetermined volume of stones of a first predetermined size range over the sand in the mold; placing a second predetermined volume of stones of a second predetermined size range over the sand in the mold; pouring a predetermined amount of self-leveling epoxy material over the stones and sand; and curing the epoxy material. A top coat is next applied to ensure that the bigger stones that sit proud of the epoxy are wetted to give the brilliant color of wet stones as seen at the lakeshore.

A method of producing a composite panel is described. The method includes the steps of (a) placing a veneer in a mold, (b) dispensing an expandable foam onto the veneer in the mold; (c) placing a cover over the expandable foam in the mold, wherein the cover is placed over the expandable foam prior to the foam expanding; and (d) allowing the foam to expand in the mold. The expansion of the foam is restricted by the closed mold to produce a composite panel containing expanded foam layer having a density of at least 6 pounds/ft.sup.3.

An embodiment method of manufacturing an interior component for a vehicle using a real material includes bonding a plurality of laminated printed layers on a rear surface of the real material, injection-molding an injection-molded product that processes a shape by putting the real material into a molding mold and laminating the real material on the injection-molded product injection-molded in a shape corresponding to the processed shape of the real material, forming a light-transmitting part that processes a symbol part on a front surface of the real material and forming a light-transmitting part protruding in a shape of the symbol part, and mounting a light source unit on the injection-molded product, the light source unit configured to be selectively lighted through the light-transmitting part in response to detecting a change in a capacitance from the front surface of the real material.