A method for producing a thermally conductive sheet S includes a step of obtaining a thermally conductive composition by mixing a reactive liquid resin, which forms a rubbery or gelatinous matrix when crosslinked, a volatile liquid having a boiling point 10° C. or more higher than a curing temperature of the reactive liquid resin, and a thermally conductive filler; a step of forming a molded body by crosslinking and curing the reactive liquid resin at a temperature 10° C. or more lower than the boiling point of the volatile liquid; and a step of evaporating the volatile liquid by heating the molded body, in which these steps are performed sequentially.

Methods for ultrasonic welding of thermoplastic polymer workpieces and assemblies made therefrom are provided. The method may comprise disposing a first region of a first thermoplastic polymer workpiece and a second region of a second thermoplastic polymer workpiece between an ultrasonic horn and an anvil of an ultrasonic welding device. The first workpiece has a preformed deformation and at least one of the first and/or second workpieces has an adhesive precursor applied thereto. The ultrasonic horn or anvil seats within the preformed deformation. Ultrasonic energy is applied from the ultrasonic horn to create a weld nugget between the first and second workpieces. The assembly thus formed has a green strength sufficient to be further processed immediately. The methods provide a robust weld joint with controlled adhesive bondline thickness.

Examples relate to methods of printing a 3D printed tamper evident security structure for protecting a feature; the method comprising repeatedly: depositing a layer of build material; doping one or more than one region of the layer of build material using a dopant to influence a respective electrical attribute of one or more than one region associated with a graph of the structure; and agglomerating one or more than one selected portion of the layer of the build material, including the one or more than one doped region of the layer of build material, to form progressively the graph with a predetermined measurable electrical characteristic.

A method includes mixing a solvent with a dry cathode mixture to form a slurry. The dry cathode mixture includes a cathode active material, a conductive diluent, and a polymeric binder. The method further includes removing the solvent from the slurry to form a composition and calendering, in a first calendering step, the composition to form a sheet. The calendering the composition includes passing the composition between calender rollers.

Systems and methods for producing a reversible hemiaminal or aminal gel composition for use in 3D printing, the method including preparing a liquid precursor composition, the liquid precursor composition operable to remain in a first liquid state at about room temperature, where the liquid precursor composition comprises: an organic amine composition; an aldehyde composition; a polar aprotic organic solvent; and a carbon nanomaterial; heating the liquid precursor composition to transition from the liquid state to a gel state; transitioning the gel state to a second liquid state; and 3D printing a solid carbon nanomaterial object comprising a solid printed gel from the second liquid state with a pre-determined orientation for the carbon nanomaterial.

Embodiments relate to apparatus for manufacturing a carbon block filter and a method for manufacturing a carbon block filter. The apparatus for manufacturing a carbon block filter according to an embodiment may include a mold having an inner space, a heater coupled to the mold to heat the mold, a material injection unit injecting a material to the mold heated by the heater, a material pressing unit pressing the material, and a filter separation unit separating a thermally treated filter from the mold heated by the heater.

Disclosed herein are carbon-fiber reinforced polymeric composite and methods related thereto.

A composition of matter comprises at least 10 wt % epoxy functionalized two-dimensional shaped particles, carbon nanotubes in the range of 0.1 to 5 wt %, epoxy resin and a curing agent. A method of manufacturing a composition of matter includes mixing epoxy resin, carbon nanotubes and a solvent to produce a material, drying the material, and mixing the material with a curing agent to product the composition of matter. A method of printing a composition of matter includes producing the composition of matter by combining epoxy functionalized graphene, carbon nanotubes, epoxy base resin, and a curing agent, extrusion printing the composition of matter into a desired pattern, and curing the pattern.

An ultrasound probe of the present invention has a piezoelectric element and a backing material disposed on one direction side with respect to the piezoelectric element, the backing material containing heat conductive particles. The backing material has a heat conductivity of 2.0 W/mk or more, and the content of the heat conductive particles is less than 30 vol % based on the total volume of the backing material.

Disclosed is a material with directional thermal conduction and thermal insulation and a preparation method thereof. The method includes: (1) dispersing a viscose-based carbon fiber in water and adding a phenolic resin and polyacrylamide sequentially to obtain a dispersion I; dispersing a high-thermal conduction carbon fiber in water and adding a phenolic resin and polyacrylamide sequentially to obtain a dispersion II; (2) dividing equally the dispersion I and the dispersion II into several parts, respectively, pouring each part of the dispersion I and each part of the dispersion II into a mold alternately until all the dispersion I and the dispersion II are poured, draining after each pouring of a part of the dispersion I or a part of the dispersion II to obtain a porous carbon fiber skeleton, and solidifying the skeleton to obtain a preform; (3) subjecting the preform to a heat treatment to obtain the material.