A method and apparatus for mass production of AR diffractive waveguides. Low-cost mass production of large-area AR diffractive waveguides (slanted surface-relief gratings) of any shape. Uses two-photon polymerization micro-nano 3D printing to realize manufacturing of slanted grating large-area masters of any shape (thereby solving the problem about manufacturing of slanted grating masters of any shape on the one hand, realizing direct manufacturing of large-size wafer-level masters on the other hand, and also having the advantages of low manufacturing cost and high production efficiency). Composite nanoimprint lithography technology is employed (in combination with the peculiar imprint technique and the composite soft mold suitable for slanted gratings) to solve the problem that a large-slanting-angle large-slot-depth slanted grating cannot be demolded and thus cannot be manufactured, and realize the manufacturing of the slanted grating without constraints (geometric shape and size).

A method of forming a three-dimensional object, wherein said three-dimensional object is an insert for use between a helmet and a human body, is described. The method may use a polymerizable liquid, or resin, useful for the production by additive manufacturing of a three-dimensional object, comprising a mixture of (i) a light polymerizable liquid first component, and (ii) a second solidifiable component that is different from said first component.

A method of forming a three-dimensional object is carried out by: (a) providing a carrier and an optically transparent member having a build surface, the carrier and the build surface defining a build region therebetween; (b) filling the build region with a polymerizable liquid, the polymerizable liquid including a mixture of (i) a light polymerizable liquid first component, and (ii) a second solidifiable component that is different from the first component; (c) irradiating the build region with light through the optically transparent member to form a solid polymer scaffold from the first component and also advancing the carrier away from the build surface to form a three-dimensional intermediate having the same shape as, or a shape to be imparted to, the three-dimensional object, and containing the second solidifiable component carried in the scaffold in unsolidified and/or uncured form; and (d) concurrently with or subsequent to the irradiating step, solidifying and/or curing the second solidifiable component in the three-dimensional intermediate to form the three-dimensional object.

An extruding unit, a forming roll unit and a thick portion forming mechanism are provided. The extruding unit has an ejecting slit which ejects sheet-shaped molten resin. The ejecting slit includes a standard gap portion and an enlarged gap portion. The standard gap portion is formed as a gap having a constant size. The enlarged gap portion is formed as a gap larger than the standard gap portion in a position corresponding to a thick portion. The thick portion forming mechanism forms one or several thick portions which are thicker than other portion, in the sheet-shaped molten resin continuously in the extrusion direction.

Disclosed herein is an in-mold electronics (IME) structure. The IME structure includes a film, a first plastic resin positioned under the film, and a second plastic resin positioned under the first plastic resin. An electronic circuit is formed on a top or bottom surface of the second plastic resin by a plating method and also electronic elements are mounted thereon. The electronic elements include LED light sources, a plurality of protruding light guides configured to guide lighting through distribution and direction is formed on the top surface of the second plastic resin, and the LED light sources are installed in respective spaces provided by the light guides.

A radio frequency (RF) waveguide comprising a channel, a filter, and a support bridge. The channel can comprise an outer wall defining an inner cavity configured to propagate electromagnetic waves. The filter can be disposed in the inner cavity of the channel and can comprise a perimeter edge and an aperture. The support bridge can comprise a first interface connected to an inner surface of the outer wall at a first location, and a second interface connected to the filter at a position between the perimeter edge and the aperture of the filter to support the filter within the channel. The support bridge can remain in place as connected to the filter, and the filter and waveguide can operate without interference from the support bridge, meaning that the waveguide meets all performance specifications and functions as intended for a particular application even with the support bridge left in place.

An optical fiber cable includes: a core including optical fibers; a reinforcing wrap that surrounds the core; and a sheath that accommodates the core and the reinforcing wrap. The reinforcing wrap includes an overlapping portion. A first end portion of the reinforcing wrap overlaps a second end portion of the reinforcing wrap at a portion of the reinforcing wrap in a circumferential direction of the optical fiber cable in a cross-sectional view.

1. A method for producing a holding device (1), wherein a light guide channel (2) is formed in the holding device (1) and extends from a first end section (2a) to a second end section (2b) of the holding device (1), wherein the first end section (2a) has a receiving region, in which a first optical element (3) can be fastened in a form-fitting manner, wherein the second end section (2b) has a stop surface (5) for the connection to a second optical element (4), and wherein the method comprises the following steps:

a) providing the first optical element (3),

b) providing an injection molding device for carrying out an injection molding process, wherein the injection molding device has two mold halves,

c) introducing the first optical element (3) into the first mold half of the injection molding device,

d) closing the mold halves,

e) forming the first end section (2a) of the holding device,

f) forming a shell of the holding device (1), which encloses the light guide channel (2),

g) forming the second end section (2b), which terminates the shell of the holding device (1), together with the stop surface (5).

A molded body for an electronic function includes a first film in which one surface thereof constitutes an external appearance surface, a second film in which an electronic component is mounted on a surface thereof facing a surface of the first film opposite to the external appearance surface, and a first resin that fills a space between the first film and the second film. The first resin has a cavity, and the cavity is filled with a second resin, and the electronic component is disposed in the cavity and surrounded by the second resin.

An optical fiber mold device has a first portion that includes a base layer having a longitudinal feature configured to receive an optical fiber. At least one second portion is disposed over the base layer. The second portion has a center wall and front and back end walls. The center wall, the front end wall, and the back end wall form a mold cavity. At least one first hole is disposed in the mold cavity and is configured to allow mold material to enter the mold cavity. At least one second hole in the mold cavity is configured to allow air displaced by the mold material to exit the mold cavity.