Articles (100, 200, 300) comprising first (101, 201, 301) and second layers (102, 202, 302) each having first and second opposed major surfaces and between the first and second layers a series of first walls (110, 210, 310) having aspect ratios between 1.5 and 5 providing a series of microchannels, and methods for making the same. Embodiment of coextruded articles described herein are useful, for example, in cushioning applications where high levels of compression are desired.

A resin-laminated board includes a front-side sheet and a backside sheet layered on each other with a hollow part interposed therebetween. The backside sheet is recessed toward the hollow part to provide a plurality of first recesses and a plurality of second recesses. The front-side sheet and the backside sheet are connected to each other with plural ribs by welding bottoms of the first recesses and the second recesses to the front-side sheet. The resin-laminated board has a thin-plate part having the first recesses with small depth and a thick-plate part having the second recesses with large depth, and the first recesses and the second recesses are arranged at substantially the same pitch.

Retention features are provided for joining at least two structural components in a fixtureless assembly system. A first structure including a groove may be configured to contain at least one adhesive, and a second structure may include a tongue configured to contact the at least one adhesive to join the first and second structures. The first structure may also include at least one window that receives electromagnetic (EM) radiation from an EM radiation source into the groove. The at least one adhesive is configured to cure at a first rate upon exposure to one of time or heating, and the at least one adhesive is configured to cure at a second rate faster than the first rate upon exposure to the EM radiation.

A method of partially insulating an interior space of a pre-formed fluted core panel is disclosed herein. The fluted core panel includes a first facesheet, a second facesheet spaced apart from the first facesheet, and webs between the first facesheet and second facesheet. The interior space is defined between the first facesheet, the second facesheet, and adjacent webs. The method includes positioning a spacer in a first portion of the interior space, positioning a membrane between the spacer and a second portion of the interior space, and positioning insulation in the second portion of the interior space. Additionally, the method includes pressing the membrane against the spacer, curing the membrane, and removing the spacer from the first portion of the interior space.

A method of manufacturing a de-icer assembly includes disposing a first welded-material layer and a second welded-material layer beneath a horn of a horn-based welding system, controlling the horn to move along a welded-portion pattern configured to weld the first welded-material layer to the second welded-material layer in the pattern of the welded-portion pattern such that inflatable portions are formed within the welded-portion pattern formed in the de-icer assembly between non-welded sections of the first welded-material layer and the second welded-material layer, and applying high-frequency energy to the first welded-material layer and a second welded-material layer using the horn such that the first welded-material layer and the second welded-material layer are welded together at areas in the shape of the welded-portion pattern to form a welded de-icer assembly.

A die-welding system for a de-icer assembly includes a die, a die base, a high energy source, and a de-icer assembly. The de-icer assembly includes a first welded-material layer and a second welded-material layer. At least one of the die and the die base includes a welded-portion pattern thereon configured to weld the first welded-material layer to the second welded-material layer in the pattern of the welded-portion pattern such that inflatable portions are formed within the welded-portion pattern formed in the de-icer assembly between non-welded sections of the first welded-material layer and the second welded-material layer.

A method of manufacturing a de-icer assembly includes positioning a first welded-material layer and a second welded-material layer between a die and a die base of a die-based welding system, wherein at least one of the die and the die base includes a welded-portion pattern configured to weld the first welded-material layer to the second welded-material layer in the pattern such that inflatable portions are formed within the welded-portion pattern formed in the de-icer assembly between non-welded sections of the first welded-material layer and the second welded-material layer, pressing the first welded-material layer and the second welded-material layer together between the die and die base, and applying high energy to the die-based welding system using a high energy source such that the first welded-material layer and the second welded-material layer are welded together at the areas in the shape of the welded-portion pattern to form a welded de-icer assembly.

A composite material for producing an extrudate may include: PVC and granules of cereal chaff. The granules of cereal chaff may include spelt, hulls, granules, seed coats and/or stem parts. The cereal may be Pooideae and/or Panicoideae and/or Andropogonoide-ae.

A guide device for guiding a conduit or a medium includes a guide element which delimits a guide channel in which the conduit or the medium is accommodatable and guidable. The guide element has a first layer and a second layer which are disposed one inside the other, are pliable, and delimit a chamber system which is disposed between the first layer and the second layer. The chamber system has a plurality of chambers. The first layer and the second layer are impermeable to a fluid. By acting upon the chamber system with the fluid, the guide element, which is intrinsically pliable, is stiffenable and thereby converted into a rigid state.

A composite drill pipe including an inner pipe having a first diameter, an outer pipe having a second diameter greater than the first diameter, and a plurality of flow channels formed between the inner pipe and the outer pipe. The plurality of flow channels are formed by a plurality of walls extending radially between an outer diameter of the inner pipe and an inner diameter of the outer pipe. A method of forming a composite drill pipe includes pultruding a drill pipe comprising an inner pipe having a first diameter, an outer pipe having a second diameter greater than the first diameter, and a plurality of flow channels formed between the inner pipe and the outer pipe. The method also includes providing a multi-directional reinforcement over an outer diameter of the outer pipe.