The method includes the step of forming a carcass from at least one first material based on a thermoplastic elastomer. The method continues with the step of forming, on the carcass, at least bead zone from at least one second material based on a thermoplastic elastomer to form an assembly. The method proceeds with the step of forming, on the assembly an additional part from at least one third material based on a thermoplastic elastomer.

An automatic splicing apparatus and methods thereof are provided herein for splicing together two ends of a sheet of tire material on a tire building drum. The apparatus comprises a frame, a splicer foot assembly, and a splicer roller assembly. The frame is configured to support the apparatus relative to the drum. The splicer foot assembly and the splicer roller assembly are independently longitudinally translatable relative to the frame. The splicer foot assembly includes a splicer foot having forward lower preparation rollers and rearward lower splicer rollers, and upper preparation rollers configured to operate in coordination with the forward lower preparation rollers to pull the two ends of the sheet of tire material together over the splicer foot. The splicer roller assembly includes upper splicer rollers configured to act in coordination with the rearward lower splicer rollers to splice the two ends together.

A method forms a butt joint between ends of first and second plies and splices the first and second plies together. The method includes the steps of: positioning a first splice edge of a first ply at a first location; positioning a second splice edge of a second ply at a second location, the second splice edge being left bare; wrapping a gum strip around the first splice edge such that the first gum strip forms a U-shaped structure in section that allows the first gum strip to extend from a first planar side of the first ply over the first splice edge to a second opposite planar side of the first ply; not wrapping a gum strip around the second splice edge; placing the first splice edge in abutting relationship to the second splice edge; and stitching the first splice edge to the second splice edge such that stitches each extend from the first planar side of the first ply, through the gum strip, to the first planar side of the second ply.

An automatic splicing apparatus and methods thereof are provided herein for splicing together two ends of a sheet of tire material on a tire building drum. The apparatus comprises a frame, a splicer foot assembly, and a splicer roller assembly. The frame is configured to support the apparatus relative to the drum. The splicer foot assembly and the splicer roller assembly are independently longitudinally translatable relative to the frame. The splicer foot assembly includes a splicer foot having forward lower preparation rollers and rearward lower splicer rollers, and upper preparation rollers configured to operate in coordination with the forward lower preparation rollers to pull the two ends of the sheet of tire material together over the splicer foot. The splicer roller assembly includes upper splicer rollers configured to act in coordination with the rearward lower splicer rollers to splice the two ends together.

An automatic splicing apparatus and methods thereof are provided herein for splicing together two ends of a sheet of tire material on a tire building drum. The apparatus comprises a frame, a splicer foot assembly, and a splicer roller assembly. The frame is configured to support the apparatus relative to the drum. The splicer foot assembly and the splicer roller assembly are independently longitudinally translatable relative to the frame. The splicer foot assembly includes a splicer foot having forward lower preparation rollers and rearward lower splicer rollers, and upper preparation rollers configured to operate in coordination with the forward lower preparation rollers to pull the two ends of the sheet of tire material together over the splicer foot. The splicer roller assembly includes upper splicer rollers configured to act in coordination with the rearward lower splicer rollers to splice the two ends together.

An extruder system and a method for extruding cord reinforced extrudate, in particular for tire components, are provided. The extruder system includes an extruder head with flow channels for receiving an extrusion material from an extruder, a die for receiving the extrusion material from the flow channels, and a cord guide for guiding cords side-by-side in a cord plane into the die. The extruder head is provided with an insertion slot that extends in an insertion direction parallel to the cord plane through the extruder head. The flow channels debouch into the insertion slot at a flow area. The insertion slot is arranged for receiving the die and the cord guide in the insertion direction into a die position downstream of the flow area and a cord guide position upstream of the flow area, respectively, with respect to the insertion direction.

Disclosed is an extruder and a method for extruding cord reinforced tire components, wherein the extruder includes an extruder head with a die and a cord guide, wherein the die is provided with a cross sectional profile that defines a first cross section of the extrusion material in the die, wherein the cross sectional profile has a profile height, wherein the cord guide is arranged for guiding the cords into the die at a cord entry height, wherein the extruder head is provided with first heating elements, wherein the extruder comprises a control unit that is operationally connected to the first heating elements for generating an adjustable height temperature gradient in the extrusion material across the profile height to control swelling of the extrusion material relative to the cord entry height from the first cross section to a second cross section after the extrusion material leaves the die.

The invention relates to an extruder system and a method for extruding cord reinforced extrudate, in particular for tire components, wherein the extruder system comprises an extruder head with flow channels for receiving an extrusion material from an extruder, a die for receiving said extrusion material from the flow channels and a cord guide for guiding cords side-by-side in a cord plane into the die, wherein the extruder head is provided with an insertion slot that extends in an insertion direction parallel to the cord plane through the extruder head, wherein the flow channels debouch into the insertion slot at a flow area, wherein the insertion slot is arranged for receiving the die and the cord guide in the insertion direction into a die position downstream of the flow area and a cord guide position upstream of the flow area, respectively, with respect to the insertion direction.

A method forms a butt joint between ends of first and second plies and splices the first and second plies together. The method includes the steps of: positioning a first splice edge of a first ply at a first location; positioning a second splice edge of a second ply at a second location, the second splice edge being left bare; wrapping a gum strip around the first splice edge such that the first gum strip forms a U-shaped structure in section that allows the first gum strip to extend from a first planar side of the first ply over the first splice edge to a second opposite planar side of the first ply; not wrapping a gum strip around the second splice edge; placing the first splice edge in abutting relationship to the second splice edge; and stitching the first splice edge to the second splice edge such that stitches each extend from the first planar side of the first ply, through the gum strip, to the first planar side of the second ply.

A method forms a butt joint between ends of first and second plies and splices the first and second plies together. The method includes the steps of: positioning a first splice edge of a first ply at a first location; positioning a second splice edge of a second ply at a second location, the second splice edge being left bare; wrapping a gum strip around the first splice edge such that the first gum strip forms a U-shaped structure in section that allows the first gum strip to extend from a first planar side of the first ply over the first splice edge to a second opposite planar side of the first ply; not wrapping a gum strip around the second splice edge; placing the first splice edge in abutting relationship to the second splice edge; and stitching the first splice edge to the second splice edge such that stitches each extend from the first planar side of the first ply, through the gum strip, to the first planar side of the second ply.