The present invention relates to a male component or punch for a mould unit for producing a vehicle saddle.

The invention relates to a bicycle saddle having a saddle shell, on the underside of which a frame is arranged. A saddle pad is arranged on the upper side of the saddle shell. According to the invention, the saddle pad has two padding elements for improved comfort, wherein in a preferred embodiment the inner padding element is made of TPU (thermoplastic polyurethane).

A method for making an elastically yielding layer (14) on a rigid or substantially rigid support surface (16) of an article (12) comprises a step of providing a support surface (16) inside a mold (18) for injection molding provided with a molding cavity (20), comprising a die (22) and a punch (24). The support surface (16) is in use facing the elastically yielding layer (14). The support surface (16) forms a wall of the molding cavity (20). There is also a step of providing an insert (26) inside the molding cavity (20) and a step of closing the mold (18). A step of injection molding of a thermoplastic polymer above the support surface (16), between the support surface (16) and the mold (18) is also provided.

The invention regards a process for manufacturing a bicycle saddle, which provides a central through channel as well as a hull with a through hole (4′); a polyurethane layer and a liner.

By means of this process it is possible to make sure that, unlike the saddles of the state of the art, said central through channel is completely devoid of the edge present around the aforementioned, with significant advantages from both an aesthetic and functional point of view for the user.

A process is disclosed for making seats, for example bicycle seats, which include at least one shell, at least one covering sheet or covering, and at least one gel padding element, which adheres to at least one intermediate adhesion sheet made of a material having micro holes or holes or a woven fabric, which in turn adheres to a surface of the at least one covering. Equipment configured to implement such process is also disclosed.

A method of integral hot-melt adhesion of a bicycle saddle contains steps of: a) providing material; b) putting the material into at least one mold; c) inserting a heating plate; d) melting; e) removing the heating plate; f) hot-melting adhesion; and g) taking out. Thereby, the body includes the rubber shell, the flexible layer, and the covering layer. The rubber shell is connected with the support shell by a hot-melting manner so that a peripheral side of the covering layer is bent to and is connected on the bottom of the rubber shell, thus obtaining a security, a smooth appearance, a moisture-proof purpose, a waterproof purpose, a shock absorption, a heat dissipation, an easy cleaning, and a low fabrication cost.

A method for manufacturing a connection and/or transmission mechanical part disposed between two structures, which consists in carrying out the following successive operations: making a rigid framework, through operations of shaping at least one rod or the like, in order to replicate the volume shapes of the part and create, at determined locations, segments with shapes suited to optimise the strength and the rigidity of the part, incorporating into the framework at least one element suited to make an interface of the part with either one of the structures, moulding a plastic matrix around the framework.

The invention relates to a bicycle saddle having a saddle shell, on the underside of which a frame is arranged. A saddle pad is arranged on the upper side of the saddle shell. According to the invention, the saddle pad has two padding elements for improved comfort, wherein in a preferred embodiment the inner padding element is made of TPU (thermoplastic polyurethane).

A process is disclosed for making seats, for example bicycle seats, which include at least one shell, at least one covering sheet or covering, and at least one gel padding element, which adheres to at least one intermediate adhesion sheet made of a material having micro holes or holes or a woven fabric, which in turn adheres to a surface of the at least one covering. Equipment configured to implement such process is also disclosed.

A bicycle saddle includes a stack of fiber fabrics, a braided fiber bundle including two bundle segments, and a cured member. The cured member includes a first cured portion and a second cured portion. The first cured portion is configured to embed the stack of fiber fabrics therein to form a shell having a front nose portion and a rear widened portion. The second cured portion is bonded to and integrally formed with the first cured portion, and is configured to embed the braided fiber bundle therein to form two rails which respectively have the bundle segments therein. A method for making the bicycle saddle is also disclosed.