A method of manufacturing a button-enabled housing assembly includes pre-forming a composite button component or insert having an elastically flexible button membrane that is mounted on a rigid frame, and thereafter molding a housing over the button insert. The composite button insert is formed in a co-molding operation and can include a rigid island in the flexible button membrane for supporting a cosmetic keycap.

A method of manufacturing a button-enabled housing assembly includes preforming a composite button component or insert having an elastically flexible button membrane that is mounted on a rigid frame, and thereafter molding a housing over the button insert. The composite button insert is formed in a co-molding operation and can include a rigid island in the flexible button membrane for supporting a cosmetic keycap.

Embodiments describing a method of forming a multi-layered keycap structure are disclosed herein. The method includes forming a first polymer layer on a second polymer layer, wherein the first polymer layer includes a first color and the second polymer layer includes a second color, and coupling the first polymer layer and second polymer layer to a substrate layer such that the first polymer layer is closer to the substrate than the second polymer layer. The method may further include forming a third polymer layer on the second polymer layer; and etching the multi-layered keycap structure to form an opening having a bottom surface that exposes at least one of the first or second color.

A method of manufacturing a button-enabled housing assembly includes pre-forming a composite button component or insert having an elastically flexible button membrane that is mounted on a rigid frame, and thereafter molding a housing over the button insert. The composite button insert is formed in a co-molding operation and can include a rigid island in the flexible button membrane for supporting a cosmetic keycap.

The present invention discloses a method to manufacture a keycap for keys of a keyboard, including: providing a top fabric layer and a molding film disposed beneath the top fabric layer; molding the molding film and the top fabric layer to form a film structure having an inner surface; and providing a keycap body having an upper surface, wherein the outline of the upper surface matches with that of the inner surface to form the keycap. In the present invention, the keycap is formed using the film structure and the keycap body by plastic injection or adhesion agent, the keycap is further manufactured as keys, and a symbol is engraved on the upper surface of the film structure by laser. Because the backlit device's light transmits through the keycap, users can recognize the symbols on the keys.

A protective cover assembly and a protected electronic device are provided. The protective cover assembly for example includes: a silicone base, having an inner surface and an outer surface opposite to the inner surface; a patterned double-sided adhesive layer, attached onto the inner surface of the silicone base; and a releasable protective paper, attached onto a side of the patterned double-sided adhesive layer facing away from the inner surface of the silicone base and thereby the patterned double-sided adhesive layer is sandwiched between the silicone base and the releasable protective paper. The protective cover assembly can be applied for protecting a keypad and/or display part of an electronic device to thereby make the protected electronic device gain a liquid sealing and corrosion-resistant performance and the service life is prolonged consequently.

A method of manufacturing a button-enabled housing assembly includes pre-forming a composite button component or insert having an elastically flexible button membrane that is mounted on a rigid frame, and thereafter molding a housing over the button insert. The composite button insert is formed in a co-molding operation and can include a rigid island in the flexible button membrane for supporting a cosmetic keycap.

A process for forming a two layer plastic device with textures or drawings thereon and a structure formed by the structure are provided. An inner bottom layer has textures or drawings on the surface thereof which includes at least one enclosing space. A through hole is formed on the enclosing space so that the masking material can be filled into the space between the outer mold and the inner mold. Then the masking material enters into the enclosing space through the through hole. As a result, only one mold (the outer mold) is necessary for forming the masking layer, while in the prior art, two molds are needed. The whole process can be completed mechanically without any manual operation. A color of the masking layer may be different from that of the inner bottom layer so that the textures or drawings clearly exposes on the surface of the masking layer.

The present invention discloses a film structure for a keycap, including a molding film presenting a shape conforming with the outline of the upper surface outline of the keycap; and a polyurethane (PU) layer disposing on the molding film and engraved a symbol thereon, wherein the symbol indicates a specific keycap. In the present invention, the problems with the symbols of the keycaps becoming dislocated, yellowed and deformed when the keycaps are manufactured with currently available techniques can be overcome, and users can clearly see the symbols on a backlit keyboard.

The present invention discloses a keycap for keys of a keyboard device, wherein the keys are configured on the keyboard, and the keycap is configured on a key body. The keycap includes: a top fabric layer, a keycap body including an upper surface outline, and a molding film. The top fabric layer is used for engraving to have a symbol thereon to transmit light therethrough, wherein each symbol indicates a specific keycap. The molding film is disposed between the top fabric layer and the keycap body to render the top fabric layer in a specific shape matching with the upper surface outline. In the present invention, the problems with the symbols of the keycaps becoming dislocated, yellowed and deformed when the keycaps are manufactured with currently available techniques can be overcome, and users can clearly see the symbols on a backlit keyboard.