This disclosure provides methods for the chemical modification of microbial derived triglyceride oils, use thereof in polyurethane chemistries, and incorporation thereof in the production of sporting goods equipment, including, for example, alpine skis, touring skis, cross country skis, approach skis, split boards, snowboards, surfboards, paddleboards, and water skis.

A manufacturing method contemplates performing vacuum-assisted resin infusion to enclose an elongated core within a cured composite laminate without employing a mold. Not relying upon an external mold enables the process to be efficiently performed for core shapes that are manufactured in low volumes. Typical resin infusion processes utilize flow media that induces bag bridging during vacuum draw in order to provide gaps facilitating resin flow. However, popular flow media also tends to impart directional aggregate forces during vacuum draw, which forces can deform the core since no mold is being used. To avoid unequal and non-dispersed directional forces from deforming the elongated core, a flow media is employed that is configured to disperse and/or reduce such forces. Some such flow media may be knitted so as to allow overlapping strands to slide over one another. Other flow media may ensure that strands are interleaved so that no one strand or group of strands is disposed outwardly of other strands along a substantial length of the strands, thus dispersing bag bridging forces in several directions and avoiding directional aggregate forces. However, such flow media may have inhibited resin flow relative to popular high-flow flow media, and thus new strategies have been developed to ensure appropriate wetting of fibrous reinforcement. An adjustable brace can also be employed to restrain the elongated core from deflecting during application of vacuum and/or resin infusion.

A surfboard leash apparatus is disclosed. The surf leash apparatus includes a cuff for attaching to a limb of a surfer, an attachment mechanism for attaching to a surfboard, and a leash cord connected between the cuff and the attachment mechanism. The leash cord includes an elastic fiber rope core having a predetermined amount of stretch, and an extruded thermoplastic urethane cord surrounding the elastic fiber rope core. The extruded thermoplastic urethane cord has an elasticity corresponding to the predetermined amount of stretch of the elastic fiber rope.

The present invention disclosed a foam product and the manufacturing method thereof. The foam product includes a foam core, an outer skin, a cross-linked foam sheet and a bottom plate, wherein the aforementioned layers are all pre-made. The cross-linked foam sheet is laminated onto a bottom surface of the foam core, and the outer skin is then laminated onto a top surface and a periphery of the foam core. Lastly, the bottom plate is laminated onto the cross-linked foam sheet, wherein, the bottom plate has a non cross-linked foam sheet and a non-foam plastic plate, so that when the bottom plate is laminated onto the crossed-link foam sheet, the non cross-linked foam sheet is sandwiched between the cross-linked foam sheet and the non-foam plastic plate.

A lightweight surfboard that is rigid yet provides uniform flex characteristic without the use of a traditional wooden stringer includes a stringerless blank foam and a set of channels shaped into a top portion of the body of the surfboard. The set of channels comprises a pair of adjacent, axially extending elongated concave grooves that run along the length of the set of channels, meet at their end points and form a convex center section. The convex center section of the set of channels provides the support to prevent the board from breaking due to the bending of the surfboard while being ridden on the wave. A laminating layer may be glassed on the set of channels for additional strength. The laminating layer may include fiberglass cloth, Kevlar, carbon fiber or any suitable material.

A method of forming a fin configured for use with a water sports board. The method includes providing a mold having a mold cavity and first and second insert pre-preg sheets each including structural strands respectively bonded by first and second resin materials. The method further includes placing the insert pre-preg sheets within the mold cavity. The method further includes injecting a third resin material under pressure into the mold cavity between the first insert pre-preg sheet and the second insert pre-preg sheet to urge the first insert pre-preg sheet and the second insert pre-preg sheet away from each other and towards respective ones of the pair of mold cavity faces, and dispose the third resin material between the first insert pre-preg sheet and the second insert pre-preg sheet to space at least a portion of the first insert pre-preg sheet from the second insert pre-preg sheet.

The present invention disclosed a foam product and the manufacturing method thereof. The foam product includes a foam core, an outer skin, a cross-linked foam sheet and a bottom plate, wherein the aforementioned layers are all pre-made. The cross-linked foam sheet is laminated onto a bottom surface of the foam core, and the outer skin is then laminated onto a top surface and a periphery of the foam core. Lastly, the bottom plate is laminated onto the cross-linked foam sheet, wherein, the bottom plate has a non cross-linked foam sheet and a non-foam plastic plate, so that when the bottom plate is laminated onto the crossed-link foam sheet, the non cross-linked foam sheet is sandwiched between the cross-linked foam sheet and the non-foam plastic plate.

This invention relates in general to an improved foam blank for a surfcraft and in particular, to an improved reinforced foam blank and a method of manufacturing the same. The foam blank has a top blank face, an opposed bottom blank face, a pair of shaped rails extending between the opposed top and bottom blank faces at blank face edges, an enclosed core space and a midline axis extending between a nose region and a tail region and which divides the foam blank into two substantially equal regions. At least one longitudinally extending slotted aperture is formed in any one or more of the top, the bottom or the rails, such that the slotted aperture extends into the enclosed core space. At least one flexible spine is bonded to be fixed within the at least one longitudinally extending slotted aperture.

The invention relates to a fiber reinforced structural component, which may be used in a surfboard for stand-up paddling, wave riding, wind surfing and the like, comprising a body made of plastic, wherein the body is delimited by a surface, to which a laminate layer made of a fiber mat and a matrix is undetachably connected. The surface has at least one circumferential groove-shaped recess, by means of which a predetermined partial area of the surface is delimited.

In one example, a structure is provided that includes a plastic body having a unitary, single-piece construction. The plastic body further includes a substantially hollow interior, and a parting line that extends around a portion of the perimeter of the structure. The structure also includes a solid compression molded element that is integral with the plastic body. The solid compression molded element is configured and arranged such that the parting line is not connected to the solid compression molded element.