A process for welding profiles (1) of a thermoplastic or thermoplastic elastomer to a top layer (3) of a belt (2), such as a conveyor belt, also being made of a thermoplastic or thermoplastic elastomer. The process uses thermal impulse welding and applies the welding heat onto the surface (21) of the belt (2) which is opposite to the top layer (3). The process is in particular suited for welding TPO profiles to TPO top layers.

A belt for suspending and/or driving an elevator car includes a plurality of tension elements extending along a length of the belt and a plurality of belt fibers transverse to the plurality of tension elements and interlaced therewith. The belt fibers define at least one traction surface of the belt. An edge fiber is located at a lateral end of the belt transverse to and secured to the plurality of belt fibers to secure the belt fibers in a selected position.

Methods of manufacturing a conveyor belt (126) include applying a rubber composition (114) to a first side of fabric reinforcement (112) and scattering productive thermoplastic elastomer pellets (106) onto a second side of the fabric reinforcement to produce an uncured belt structure (120). The uncured belt structure (120) is continuous fed into a double belt press (116) to press the productive thermoplastic elastomer pellets (106) together with the fabric reinforcement (112) to produce an uncured belt (128). Uncured belt (128) is then heated in the double belt press (116) to a temperature of at least 300° F. and maintained in the double belt press (116) under a pressure of at least 12 psi and a temperature of at least 300° C. for a residence time of at least 20 minutes to produce a cured conveyor belt (130), which is continuously withdrawn from the double belt press (116).

Methods include providing a plurality fabric material layers, applying a plastisol layer between each fabric material layer forming plurality fabric material layers thereby creating a belt carcass, pressing the fabric material layers together with the plastisol layer(s) at a pressure of at least 5 psi to produce a preformed fabric carcass while heating the preformed fabric carcass while heating the preformed fabric carcass to a temperature which is within the range of about 360° F. to about 450° F. for a period of at least 6 minutes, disposing a thermoplastic elastomer polyvinyl chloride alloy composition onto the upper and lower surfaces of the fabric carcass, pressing the thermoplastic elastomer polyvinyl chloride alloy composition onto the upper and lower surfaces of the fabric carcass, and splicing opposing distal ends of the belt in a stepped splice configuration. The layers may be devoid of covering strips of lattice fabric disposed adjacent an abutment of any proximally positioned fabric layer.

A method for adhering together rubbers to be adhered including a rubber composition containing an ethylene-α-olefin copolymer, an organic peroxide (X1), and carbon black (Y1), using a rubber for adhesion including a rubber composition containing an ethylene-α-olefin copolymer, an organic peroxide (X2), and carbon black (Y2) at an adhesive interface, wherein contents of the organic peroxide (X1) in the rubber to be adhered and the organic peroxide (X2) in the rubber for adhesion are predetermined contents, and a content ratio (X2/X1) of the organic peroxide (X2) to the organic peroxide (X1) is from 1.20 to 2.00.

The present invention is based upon the discovery that the level of adhesion between steel reinforcing elements and rubber products, such as conveyor belts, in which they are embedded can be significantly reduced by heating the steel reinforcing elements by induction heating to break down the level of bonding between the steel reinforcing elements and the rubber in the article. The present invention more specifically discloses a method for recovering steel reinforcements from a conveyor belt carcass having steel reinforcements which are bonded to the carcass of the conveyor belt, said method comprising (1) heating the steel reinforcements in the conveyor belt by induction heating to a temperature which is sufficient to substantially breakdown bonding between the steel reinforcements and the carcass of the conveyor belt and (2) applying a mechanical force to the steel reinforcements which is sufficient to separate the steel reinforcements from the conveyor belt carcass.

A method of manufacturing an escalator handrail which has a composite material including a metallic steel wire and a thermoplastic resin, said metallic steel wire having a center elemental wire and a plurality of strands placed so as to surround the center elemental wire, including: a preheating step of heating the metallic steel wire; a composite-material forming step of integrating the metallic steel wire heated in the preheating step with the thermoplastic resin in a molten state to thereby form the composite material; and a cooling step of cooling the composite material formed in the composite-material forming step.

An automatic control unit for field vulcanizing press is provided. The control unit helps to monitor and control all three essential vulcanizing parameters viz. temperature, pressure and time, either locally or through remote access. Data logging, local monitoring & control of vulcanizing parameters or remote monitoring and control of vulcanizing parameters using a smart device are the major features of this control unit in which remote monitoring and control of vulcanizing parameters is the unique feature of this control unit. A video recording unit is also provided to record entire splicing operation and also there is option for online video streaming facility and it will help to monitor the entire splicing operation from a remote-control station.

A method for manufacturing a tension member, in particular for use in a belt or in a belt segment, having the steps of: preparing a tension member which has a plurality of tension member strands and filling at least some of the intermediate spaces between the tension member strands with a filling material at least at one open end of the tension member, wherein the tension member remains free of the filling material toward the outside.

A bonder and a method for bonding corrugated sidewalls to a thermoplastic belt at a splice joint. Two heating jaw assemblies with complementary and confronting corrugated vertical faces clamp a thermoplastic belt to a base of the bonder with a corrugated sidewall section separated from the belt across a splice joint received in a corrugated slot formed between the confronting vertical faces. Corrugated bonding strips at the bottoms of the corrugated vertical faces apply heat to melt the bottom of the sidewall section on opposite sides to bond the corrugated sidewall section to the base.