A system including a polymeric sheet. The polymeric sheet comprises a base sheet having a first surface and a second surface opposite the first surface and a multiplicity of spaced rails projecting from the first surface of the base sheet. The rails comprise a stem portion attached to and substantially upright from the first surface of the base sheet and a top portion on the distal end of the stem opposite the base sheet. The top portion comprises a first surface opposite the base sheet and a second surface facing the first surface of the base sheet. Additionally, the rails have a length greater than the width of the stems. The first surface of the base sheet, the second surface of the top portion and the surface of the stem defines a cavity with walls, and an adhesive coated on at least a portion of the cavity wall.

A method for bonding components is provided. The method includes preparing a surface of a metal component, applying a film adhesive to the prepared surface, forming a thermoplastic component using injection molding such that the film adhesive is positioned between the metal component and the thermoplastic component, and curing the film adhesive.

The invention relates to a method for producing a component bond (70, 140) comprising: a fastening structure (60, 160) that has at least one component layer (60; 160a, 160b); and a thermoplastic connecting element (10, 110) having a head (12) and a shank (14), in which method the connecting element (10, 110) is driven into the fastening structure (60, 160) under pressure whilst rotating, such that the shank (14) penetrates the fastening structure (60, 160). The connecting element (10, 110), after penetrating the fastening structure (60, 160), is converted by friction into a softened, free-flowing state in a die (44, 144) which is placed against the fastening structure (60, 160) in the opposite direction to the driving direction, resulting in a thicker section (22, 22) that extends beyond the radial extent of some sections of the shank (14). The fastening structure (60, 160) is thus interlockingly held between the head (12) and the thicker section (22, 122).

A method for bonding components is provided. The method includes preparing a surface of a metal component, applying a film adhesive to the prepared surface, forming a thermoplastic component using injection molding such that the film adhesive is positioned between the metal component and the thermoplastic component, and curing the film adhesive.

The invention relates to a method for producing a component bond (70, 140) comprising: a fastening structure (60, 160) that has at least one component layer (60A, 60a; 160a, 160b); and a thermoplastic connecting element (10, 110) having a head (12, 112) and a shank (14, 114), in which method the connecting element (10, 110) is driven into the fastening structure (60, 160) under pressure whilst rotating, such that the shank (14, 114) penetrates the fastening structure (60, 160). The connecting element (10, 110), after penetrating the fastening structure (60, 160), is converted by friction into a softened, free-flowing state in a die (44, 144) which is placed against the fastening structure (60, 160) in the opposite direction to the driving direction, resulting in a thicker section (22, 22) that extends beyond the radial extent of some sections of the shank (14, 114). The fastening structure (60, 160) is thus interlockingly held between the head (12, 112) and the thicker section (22, 122).

A molding device of an inbuilt component fixing section of a fuel tank includes: a projection member that projects out at a placement face onto which a resin sheet that will form a tank configuration member is disposed in a molten state, and that molds a hollow bulge section in the resin sheet; an elastic body that covers the projection member, and that expands and applies pressure to the bulge section from the inside due to a non-compressible fluid being supplied into a sealed space formed between the elastic body and the projection member; a fluid supply device that supplies the fluid into the sealed space in a state in which the bulge section has penetrated through a fixing hole provided in an inbuilt component; and a fixing member that fixes a location of the elastic body corresponding to a leading end portion to the leading end portion.

A method for bonding components is provided. The method includes preparing a surface of a metal component, applying a film adhesive to the prepared surface, forming a thermoplastic component using injection molding such that the film adhesive is positioned between the metal component and the thermoplastic component, and curing the film adhesive.

A system including a polymeric sheet. The polymeric sheet comprises a base sheet having a first surface and a second surface opposite the first surface and a multiplicity of spaced rails projecting from the first surface of the base sheet. The rails comprise a stem portion attached to and substantially upright from the first surface of the base sheet and a top portion on the distal end of the stem opposite the base sheet. The top portion comprises a first surface opposite the base sheet and a second surface facing the first surface of the base sheet. Additionally, the rails have a length greater than the width of the stems. The first surface of the base sheet, the second surface of the top portion and the surface of the stem defines a cavity with walls, and an adhesive coated on at least a portion of the cavity wall.

A molding device of an inbuilt component fixing section of a fuel tank includes: a projection member that projects out at a placement face onto which a resin sheet that will form a tank configuration member is disposed in a molten state, and that molds a hollow bulge section in the resin sheet; an elastic body that covers the projection member, and that expands and applies pressure to the bulge section from the inside due to a non-compressible fluid being supplied into a sealed space formed between the elastic body and the projection member; a fluid supply device that supplies the fluid into the sealed space in a state in which the bulge section has penetrated through a fixing hole provided in an inbuilt component; and a fixing member that fixes a location of the elastic body corresponding to a leading end portion to the leading end portion.