The improved mold assembly for cultured marble molding is provided. The mold assembly can comprise a male mold portion and a female mold portion. The assembly can further comprise a molding tool. The molding tool can have a side wall having an upper curved s and a lower curved portion. The molding tool can be constructed from a flexible and/or soft material. The lower curved portion of the molding tool can be coated with a gel coat having a first color. The molding tool can facilitate molding of a countertop having a recessed bowl portion having a color different from a counter portion of the countertop.

The improved mold assembly for cultured marble molding is provided. The mold assembly can comprise a male mold portion and a female mold portion. The assembly can further comprise a molding tool. The molding tool can have a side wall having an upper curved s and a lower curved portion. The molding tool can be constructed from a flexible and/or soft material. The lower curved portion of the molding tool can be coated with a gel coat having a first color. The molding tool can facilitate molding of a countertop having a recessed bowl portion having a color different from a counter portion of the countertop.

A method for manufacturing a main body of a faucet comprises separately molding a base body in which a valve V is installed, a first part in which a hot water passage and connecting portion are formed, a second part in which the cold water inlet and a connecting portion are formed, and a third part in which a water discharge port and connecting portion are formed, the base body and three parts being formed of a composition of ABS resin and glass fibers and combining the base body with the connecting portions of the three parts; integrating the base body and three parts into a main body of a faucet by overlaying the surfaces of the combined main body with ABS resin molten at temperate of 190° C. to 210° C. by injection molding process; and plating nickel-chromium on the exterior of the main body for protection of external molding portion.

A first aspect of the invention relates to the manufacture of disparate workpieces by the process of injection molding using a single base tool. The tool is made up of cavity and core halves, and each half is made up of separate, removable/interchangeable, inserts which, when combined in a particular order, form the workpiece-forming surface. All or any number of the inserts may be replaced with other inserts to alter the workpiece-forming surface and allow a large number of differently shaped workpieces (i.e. having different surface features and shapes) to be formed from a single base tool. In another aspect of the invention, the inserts are connected to respective thermally conductive cavity and core mounting plates, which are in turn connected to respective cavity and core heating/cooling plates so that insert-mounting holes need not be made in the heating/cooling plates.

A method for providing accessories for washbasins and sinks in general, particularly of the type of covers and shelves, that includes the following steps: providing a first mold part which reproduces in negative form the visible surfaces of at least one accessory; providing a second mold part which reproduces in negative form the hidden surfaces of the accessory; mating the first mold part with the second mold part; and injecting material in the melted state into the cavity defined between the first mold part and the second mold part. The method also includes the steps of solidifying the material, and opening the first mold part and the second mold part, with consequent extraction of the at least one accessory.

The improved mold assembly for cultured marble molding is provided. The mold assembly can comprise a male mold portion and a female mold portion. The assembly can further comprise a molding tool. The molding tool can have a side wall having an upper curved portion and a lower curved portion. The molding tool can have a bowl portion and an apron portion spaced from the bowl portion by a gap. The molding tool can be constructed from a flexible and/or soft material. The molding tool can facilitate molding of a countertop having at least one seamless curved edge and/or an at least partially seamless sink portion.

A sink mounting apparatus includes a mounting bracket comprising a mounting flange configured to couple to a mounting surface and a support flange coupled to the mounting flange which extends horizontally from the mounting flange. The apparatus also includes an adjustable support extending vertically from the support flange and a contact pad disposed on a distal end of the adjustable support configured to support a fixture.

A casting in the form of a sink, including a basin having a base, a rear wall, a front wall and two interconnecting side walls, and also a circumferential rim that extends to the side of the basin and consists of flat rim sections that extend in a straight line from the lateral edges of the rear wall, the side walls and the front wall. The sink is composed of a composite material including a cured polymeric binder and filler particles intercalated therein. A skirt that surpasses the height of the front wall at least in sections adjoins at least the rim section of the front wall, and its outer face extends at right angles from the outer face of the rim section and in a straight line up to the end thereof.

A method for applying a polymer coating to a substrate wherein the resultant layer of polymer on the substrate has a substantial thickness. A mixture of polymer material, including reactor bead polymer and ground polymer, may be used in a powder coating process to achieve thicker polymer layers. In separate embodiments, the resultant polymer layer may remain on the substrate or may be removed from the substrate.

The improved mold assembly for cultured marble molding is provided. The mold assembly can comprise a male mold portion and a female mold portion. The assembly can further comprise a molding tool. The molding tool can have a side wall having an upper curved portion and a lower curved portion. The molding tool can have a bowl portion and an apron portion spaced from the bowl portion by a gap. The molding tool can be constructed from a flexible and/or soft material. The molding tool can facilitate molding of a countertop having at least one seamless curved edge and/or an at least partially seamless sink portion.