An explosive device, such as a missile, artillery round, aerial bomb, mortar round, or mine, that utilizes a wall structure that upon detonation provides displacement of smaller fragments interstitially between larger fragments. The displacement of the smaller fragments into the interstitial spaces at detonation creates an expanding fragmentation curtain that momentarily contains expanding gases to increase the impulse pressure of the explosion, thereby increasing the kinetic energy imparted to the fragments. In some embodiments, the wall structure includes ordered layers of preformed metal fragments encased in binder material that suspends the fragments in a desired arrangement prior to detonation.

A canister for storing and launching a self-propelled projectile comprises: a) an inner layer comprising an aluminum foil; b) a top layer consisting of an injected thermoplastic polymer; and c) optionally, a primer and/or a topcoat.

The present invention discloses a lightweight hybrid cartridge case (100) for a cartridged ammunition and a method of manufacture (200). The lightweight hybrid cartridge case (100) includes a cap (110) with a cylindrical sidewall (112) connected a base (120); a polymer shell (150) is insert-molded onto the sidewall of the cap; and an overmolded sleeve (180) is formed to cover the metal-polymer joint between the cap (110) and the polymer sleeve (150). The cylindrical sidewall (112) covered by the overmolded sleeve (180) has a plurality of stepped ridges (132, 132a), preferably with one stepped ridge (133) having a C-stepped edge (134).

An overmolded/through-molded firearm magazine including at least some of one or more wall portions defining a magazine core, wherein the magazine core extends from a substantially open top portion to a substantially open bottom portion and at least partially defines a core cavity; at least one core aperture/recess formed through a portion of one or more of the one or more wall portions; and an overmolded body formed atop at least a portion of an exterior surface of the magazine core, wherein at least a portion of the overmolded body extends at least partially through the at least one core aperture/recess, forming a through-core protrusion.

The present invention is directed to a process for making combustible foam celluloid munition parts having high aspect ratios, different densities or having an insert embedded into the foam celluloid munition part. The process for making such foam celluloid munition part requires pre-soaking dry particles of celluloid, placing the celluloid particles into a munition part mold, exposing the celluloid particles to high heat and pressure until the celluloid particles expand and fuse into the shape of the mold. Varying the density or the size of the celluloid particles used in the process produces munition parts having different densities. In addition, the placement of inserts into the particles prior to exposure to high heat and pressure produces munition parts having inserts that are useful for identification and tracking of such parts.

A deliverable weapon, such as a missile, an artillery round, an aerial bomb, or a mortar round, having an explosive warhead, utilizes concentric annular sleeves that upon detonation provide placement of smaller fragments of an inner annular sleeve interstitially with respect to larger fragments of an outer annular sleeve in an expanding fragmentation curtain that contains expanding gases to increase the pressure of the explosion and the kinetic energy transferred to the fragments. In embodiments, the sleeves are comprised of ordered layers of spherical metal fragments encased in binder material and an outer casing.

An overmolded/through-molded firearm magazine including at least some of one or more wall portions defining a magazine core, wherein the magazine core extends from a substantially open top portion to a substantially open bottom portion and at least partially defines a core cavity; at least one core aperture/recess formed through a portion of one or more of the one or more wall portions; and an overmolded body formed atop at least a portion of an exterior surface of the magazine core, wherein at least a portion of the overmolded body extends at least partially through the at least one core aperture/recess, forming a through-core protrusion.

The present invention discloses a lightweight hybrid cartridge case (100) for a cartridged ammunition and a method of manufacture (200). The lightweight hybrid cartridge case (100) includes a cap (110) with a cylindrical sidewall (112) connected a base (120); a polymer shell (150) is insert-molded onto the sidewall of the cap; and an overmolded sleeve (180) is formed to cover the metal-polymer joint between the cap (110) and the polymer sleeve (150). The cylindrical sidewall (112) covered by the overmolded sleeve (180) has a plurality of stepped ridges (132, 132a), preferably with one stepped ridge (133) having a C-stepped edge (134).

An ammunition cartridge case comprising polycycloolefin derived from ring-opening metathesis polymerization (ROMP) reaction of a cyclic olefin. Methods, apparatus and systems for manufacturing the ammunition cartridge case.

A deliverable weapon, such as a missile, an artillery round, an aerial bomb, or a mortar round, having an explosive warhead, utilizes concentric annular sleeves that upon detonation provide placement of smaller fragments of an inner annular sleeve interstitially with respect to larger fragments of an outer annular sleeve in an expanding fragmentation curtain that contains expanding gases to increase the pressure of the explosion and the kinetic energy transferred to the fragments. In embodiments, the sleeves are comprised of ordered layers of spherical metal fragments encased in binder material and an outer casing.