Pouch including an insulation pad (100) including two juxtaposed cellulose-based sheets (110, 112) and a cellulose-based insulation material (120). The two juxtaposed cellulose-based sheets are laminated together with the cellulose-based insulation material located therebetween. The pouch further includes transverse fold lines (134) in the insulation pad. The pouch further includes two W-shaped folds (140) in the insulation pad. The two W-shaped folds are formed by folding the insulation pad along the transverse fold lines. Portions of a first longitudinal edge (116) of the insulation pad are coupled to each other between the two W-shaped folds in the insulation pad.

An overpack assembly and a method of making an overpack assembly, the overpack assembly includes a liner positioned within an overpack. In one embodiment, the method includes making a liner including providing a first sheet including a fitment positioned over a second sheet, the first sheet attached to the second sheet along an attachment seam at an entire perimeter edge. The first sheet is pulled apart from the second sheet at a center of the liner, forming a three-dimensional liner with triangular wings. A vertical seam is formed across each triangular wing, the vertical seam being perpendicular to the attachment seam, where a length of the vertical seam corresponds to the height of the liner when in use. The liner is positioned within the overpack.

A frame is injection molded onto a group of panels to form a container. The panels extend at least partially around, and at least partially define, a cavity of the container.

An overpack assembly and a method of making an overpack assembly is disclosed. The overpack assembly includes a liner positioned within an overpack. In one embodiment, the method includes making a liner including providing a first sheet including a fitment positioned over a second sheet, the first sheet attached to the second sheet along an attachment seam at an entire perimeter edge. The first sheet is pulled apart from the second sheet at a center of the liner, forming a three-dimensional liner with triangular wings. A vertical seam is formed across each triangular wing, the vertical seam being perpendicular to the attachment seam, where a length of the vertical seam corresponds to the height of the liner when in use. The liner is positioned within the overpack.

A frame is injection molded onto a group of panels to form a container. The panels extend at least partially around, and at least partially define, a cavity of the container.

An insulated container may include a rigid container surrounding an insulation layer formed from a post-industrial, pre-consumer card waste. The insulation layer may be characterized by a lack of any wrapping material. The insulation layer may be manufactured using a variety of converting processes including, carding, airlay, and needle punch to form a non-woven material for providing consistent density throughout the insulation layer. The insulation layer may include a natural fiber lamination layer on an outer surface of the insulation layer. The insulation layer may be biodegradable in an anaerobic environment.

A container formed from a blank and a method for constructing the container are described. The container includes a shell and a liner disposed substantially within the shell. The shell includes a bottom wall, two opposing end walls including a first and well and a second end wall, and two opposing side walls including a first side wall and a second side wall. The shell further includes a plurality of top panels extending from a top edge of each of the first end wall, the second end wall, the first side wall, and the second side wall.

An insulated shipping container and method of forming and loading an insulated container utilizing sustainable materials including recycled post-industrial, pre-consumer natural fiber, plant-based fiber and synthetic fiber to include recycled polyethylene terephthalate (PET).

A process for producing bags comprising: feeding a bottom web, a first side web and a second side web in a conversion process, each of the webs having a first side edge and a second side edge, wherein the first side edge of the first side web is aligned with the first side edge of the second side web, the second side edge of the first side web is aligned with the first side edge of the bottom web, and the second side edge of the second side web is aligned with the second side edge of the bottom web, thereby forming an inverted T-shaped web comprising a base having first and second wing portions and a riser, wherein the first wing portion comprises the bottom web and first side web, the second wing portion comprises the bottom web and the second side web, and the riser comprises the first and second side webs; sewing the first side web to the bottom layer in the first wing portion with a repeating pattern comprising a truncated triangle having a narrow portion and wider portion, and a tab separating the triangles, wherein the narrow portion of the triangle points toward the second side edge of the first side web; sewing the second side web to the bottom layer in the second wing portion with a repeating pattern comprising a truncated triangle having a narrow portion and wider portion, and a tab separating the triangles, wherein the narrow portion of the triangle points toward the second side edge of the second side web; contacting the first and second wing portions by folding them toward each other, thereby forming a folded web; rotating the folded web to the horizontal; sewing the first and second webs together in the riser with a repeating pattern comprising a flat-bottomed U shape with tabs separating the repeating U's, where the flat bottom of the U faces the first side edge of the first and second side webs, and the tabs separating the flat-bottomed U's are bisecting the tab separating the triangles in the first and second wing portions, thereby forming a web of sewn bags; cutting the web along the edge of sewn bags to remove the sewn portion corresponding to the flat bottom portion of the flat bottom U shape parallel to the edge, thereby forming a web of open top bags; and transversely cutting the web of open top bags at the middle of the truncated triangles and bisecting the repeating U's, thereby forming separate, open bags, and optionally scrap material.

An insulation wrap includes an insulation batt defining a top end and a bottom end, the insulation batt defining an inner side and an outer side; a wrap liner blank including an inner portion extending across a first panel and a second panel of the wrap liner blank, the inner side of the insulation batt positioned facing the inner portion; a ledge portion extending across the first panel and the second panel of the wrap liner blank, the ledge portion hingedly coupled to the inner portion by an inner hinge, the top end of the insulation batt positioned facing the ledge portion; and an outer portion extending across the first panel and the second panel of the wrap liner blank, the outer portion hingedly coupled to the ledge portion by a ledge hinge.